um CHILL EURO V 125, User Manual

Page 1: ...USER S MANUAL UM MOTORCYCLES CHILL EURO V...

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Page 4: ...4 USER S MANUAL UM MOTORCYCLES CHILL EURO V 50 125...

Page 5: ...This manual should be considered a permanent part of the motorcycle and should remain with the motorcycle when it is resold This publication includes the latest production information available before...

Page 6: ...THANK YOU AND WELCOME TO THE WORLD OF UM...

Page 7: ...or others It does not and could not warn you of all hazards associated with operating or maintaining a motorcycle You must use your own good judgment You will find important safety information in a v...

Page 8: ...h as Important Safety Reminders or Important Safety Precautions Safety Section such as Motorcycle Safety Instructions how to use this motorcycle correctly and safely This entire book is filled with im...

Page 9: ...the original owner in order to activate the Warranty If the owner of the vehicle has changed please submit an Owner Registration form via fax or regular mail This information is necessary for notific...

Page 10: ...P NUMBER ADDRESS CITY STATE POSTAL CODE TELEPHONE NUMBER EMAIL BIRTH DATE DEALERSHIP IMPORTANT TO ACTIVATE THE VEHICLE WARRANTY THIS REGISTRATION FORM MUST BE DILIGATED AND REGISTERED WITH YOUR UM DEA...

Page 11: ...14 16 17 18 19 19 19 20 21 21 22 22 22 23 23 23 24 24 25 25 MAIN STAND COMBINED BRAKE SYSTEM CBS PRE OPERATION CHECK LIST STARTING THE ENGINE STARTING WITH THE ELECTRIC STARTER STARTING WITH THE KICK...

Page 12: ...BATTERY CHARGE THE BATTERY STORE THE BATTERY FUSE REPLACING THE FUSE LIGHTING TROUBLESHOOTING CHART CLEAN THE VEHICLE BEFORE CLEANING CLEANING AFTER NORMAL USE CLEANING AFTER RIDING IN THE RAIN NEAR T...

Page 13: ...s your outstanding taste and favor to pursue the state of the art living attitude This manual describes the correct usage of this motorcycle including safety riding simple inspection methods and so on...

Page 14: ...gloves for the sake of your safety Make sure not to use this model to participate in any kind of competition Otherwise any mechanical breakdown injury or death arising where from shall be on your own...

Page 15: ...fuel tank or above can be used Otherwise the dynamic performance economy and safety of the motorcycle may be damaged and the service life of the motorcycle will be shortened If any mechanical breakdo...

Page 16: ...et holder 6 Fuel tank cap 7 Seat 8 Storage compartment 9 Battery 10 Tail brake light 11 Rear turn signal light 12 Muffler 13 Rear wheel 14 Rear drum brake 15 Air filter 16 Kick starter 17 Main stand 1...

Page 17: ...AND INSTRUMENTS 1 Left handlebar switches 2 Rear brake lever 3 Dashboard unit 4 Front brake lever 5 Throttle grip 6 Right handlebar switches 7 Main switch 17 USER S MANUAL UM MOTORCYCLES CHILL EURO V...

Page 18: ...ration This identi fication number is stamped on the chassis and is located on the steering column Furthermore our warranty system is based on this identification number and the engine number Your eng...

Page 19: ...the key into the main switch 3 Turn the key while you apply pres sure to it counterclockwise in the position If the lock does not engage immediately move the handlebars back and forth slightly 4 Remo...

Page 20: ...ignition the lamp lights up After starting the engine it disappears If your vehicle detects a failure in the system the check engine lamp lights up Contact a dealer to check with a diagnosis tool 4 O...

Page 21: ...returns to the center position To cancel the turn signal lights push the switch in after it has returned to the center position 3 HORN SWITCH Press this switch to sound the horn HANDLEBAR SWITCHES RI...

Page 22: ...ard the handlebargrip Before starting the vehicle check the notes in the user manual CAUTION BRAKE LEVER The front brake lever is located on the right handlebar grip To apply the front brake pull this...

Page 23: ...soft cloth since fuel may damage the painted surfaces or plastic parts CAUTION CATALYTIC CONVERTER This model is equipped with a catalytic conver ter in the exhaust system WARNING The exhaust system i...

Page 24: ...o pull the right brake lever to start the vehicle CAUTION SEAT 1 Place the vehicle on the center stand 2 Insert the key into the seat lock 1 and then turn the key clockwise to OPEN the seat Do not pus...

Page 25: ...ny thing that sensitive to the heat Do not put anything valuable or Breakable objects in the storage luggage box CAUTION FRONT HOOK HELMET Do not exceed the load limit of 1 kg for the front Hook 1 SID...

Page 26: ...bound system Make sure your vehicle have been park well are stable enough to stand the vehicle COMBINED BRAKE SYSTEM CBS 125CM MODELS ONLY The CBS Combined Brake System is a combined brake system whic...

Page 27: ...AUTION The condition of a vehicle is the owner s responsibility The operator should check the vehicle by simple but thorough inspection to make sure of vehicle condition quick inspect some key and imp...

Page 28: ...k operation Lubricate cable if necessary Check lever free play Adjust if necessary Throttle grip Make sure that operation is smooth Check cable free play If necessary have dealer adjust cable free pla...

Page 29: ...er 1 Turn the key to ON 2 Pull the right brake lever otherwise the vehicle will not start 3 Push the start switch button 1 for a few seconds CAUTION Do not crank the engine more than 5 seconds on any...

Page 30: ...allow the engine to warm up to avoid damages 1 While pulling the rear brake lever with your left hand and holding the carrier with your right hand push the vehicle off the main stand 2 Sit astride the...

Page 31: ...et road is much more difficult Ride slowly down a hill as braking downhill can be very difficult Railroad crossings streetcar rails iron plates on road construction sites and manhole covers become ext...

Page 32: ...lowing are contents that help the operator to do such skills on the following pages WARNING Maintenance replacement or repair of the emission control devices and systems may be performed by any repair...

Page 33: ...deposits will cause any spark plug to slowly erode the spark plug should be removed and checked in accordance with the periodic maintenance and lubrication chart In addition the condition of the spar...

Page 34: ...ark plug model is allowed Using a different spark plug model can immediately lead to engine damage 6 Measure the spark plug gap with a wire thickness gauge and if necessary adjust the gap to specifica...

Page 35: ...the dealer is responsible to change the gear oil FINAL TRANSMISSION OIL The final transmission case 1 must be checked for oil leakage is found have a dealer check repair the vehicle In addition the fi...

Page 36: ...hat no oil gets on the tire or wheel Transmission Oil capacity 50cm 0 14l Full 0 13l Change 125cm 0 12l Full 0 11l Change 4 stroke engine oil Recommended Liquid Moly SGL 4 85W 90 AIR FILTER The air fi...

Page 37: ...ments should be left to dealer who has the necessary professional knowledge and experience THROTTLE CABLE FREE PLAY The throttle cable free play 1 should measure 1 5 3 5 mm at the throttle CAUTION Per...

Page 38: ...ign and may could cause damage or even lead to accident Allocation of your cargo and weight of your vehicle is very important for your own safety and vehicle performance Load your cargo rely on vehicl...

Page 39: ...mage is found have a dealer replace the wheel Do not attempt even the smallest repair to the wheel A deformed or cracked wheel must be replaced The wheel should be balanced whenever either the tire or...

Page 40: ...eriodically check the brake lever free play and if necessary adjust it as follows To increase the brake lever free play turn the adjusting nut at the brake shoe plate in direction A To decrease the br...

Page 41: ...touches the brake disc have a dealer replace the brake pads as a set Brake shoes Rear Always check and adjust the brake lever before riding To check the brake check the position of the adjustable nut...

Page 42: ...does not enter the master cylinder when refilling Water will signifi cantly lower the boiling point of the fluid and may result in vapor lock Brake fluid may deteriorate painted surfaces or plastic p...

Page 43: ...tenance chart LUBRICATING THE BRAKE LEVERS The pivoting points of the front and rear brake levers must be lubricated at the intervals speci fied in the periodic maintenance and lubrication chart Front...

Page 44: ...act your dealer If you treat the telescopic fork with cleaning agents make sure that they get no contact with the tires or the brakes This can lead to dange rous accidents STEERING WARNING Worn or loo...

Page 45: ...tery permanently dama ged Battery acid is poisonous and dangerous it contains sulfuric acid and leads to dangerous burns Avoid skin eye and clothing contact Protect your eyes always when working near...

Page 46: ...After installation make sure that the battery leads are properly connected to the battery terminals Store the battery WARNING Please contact your dealer if you are not familiar with handling the batt...

Page 47: ...again have a dealer check the electrical system LIGHTING This model is equipped with halogen bulbhead light 1 If the halogen bulb burns out have a dealer replace it and if necessary adjust the headli...

Page 48: ...n lead to expensive repair bills WARNING Keep away open flames and do not smoke while checking or working on the fuel system Failure Cause To Do Engine does not start when the electric starter button...

Page 49: ...ion system Valve clearance too little Adjust valve clearance Engine overheats No or not enough coolant in the system Refill coolant Coolant leakage Check the coolant circuit Air in the coolant system...

Page 50: ...ft dry cloth or sponge Protect particularly plastic parts paint headli ght glass from harsh chemicals such as fuel rust remover brake cleaner or similar The use of such agents may result in malfunctio...

Page 51: ...AGE Always store your vehicle in a cool dry place and if necessary protect it against dust with a vehicle cover Short term for a few days WARNING Please store the vehicle in a well ventilated room wit...

Page 52: ...nd charge it every 2 months Do not store the battery in excessively cold or hot areas Below 0 or above 30 C CAUTION Always perform necessary repairs before storage EFI system introduction The system i...

Page 53: ...BASE mm FUEL TANK CAPACITY Gal ENGINE AND TRANSMISSION SUSPENSION BRAKES TIRES OTHER 50 125 Single cylinder 4 stroke Single cylinder 4 stroke 49 6 124 6 ECU ECU Electronic Carburetor EFI 2 85 7500 8 1...

Page 54: ...C C C C C C C R C C R C C I I R I R I R I R I I C I C I C I C I I I I I I I I I PERIODICAL MAINTENANCE LUBRICATION CHART The maintenance schedule described below is designed to maintain your UM Motor...

Page 55: ...5 15000 7th 18 18000 8th 21 21000 9th 24 24000 I I I I I I I I I I I I I I I I I I 12 Rear brake cam L L L L L L L L L Steering ball races play adjustment I I I I I I I I I Rear wheel cush I R I R Swi...

Page 56: ...ne oil Recommended drain period is 3000 km 3 Periodical service Engine Oil Grade must be carried out at our Authorised dealer only as they have required special tools expertise Lubricants 56 USER S MA...

Page 57: ...SIBLE CAUSES ACTIONS TO BE TAKEN Switch on ignition Push stop switch to ON position Clean vent hole Replace HT Lead connect the lead firmly Tighten spark Plug If electrode dirty fouled Clean reset gap...

Page 58: ...ot starts Engine Misfiring POSSIBLE CAUSES ACTIONS TO BE TAKEN 4 Engine lacks power Accelerator cable free play excessive Air filter Rear chain adjusted too tight Brakes adjusted too tight Under infla...

Page 59: ...ound blown Check the continuity of wiring harness starting circuit Check the continuity Check the starter relay operation POSSIBLE CAUSES ACTIONS TO BE TAKEN 7 Starter motor operates but engine doesn...

Page 60: ...TAKEN 9 Horn not working Horn sound not proper Ignition Key is OFF Battery discharge Loose connection Fuse Blown Incorrect screw adjustment Keep Ignition Key in ON condition It should be more than 12...

Page 61: ...is getting discharged a POSSIBLE CAUSES ACTIONS TO BE TAKEN 12 Engine Overheat POSSIBLE CAUSES ACTIONS TO BE TAKEN 13 Vehicle getting off in running Engine Starts But runs Irregularly Stop stall 61 U...

Page 62: ...the connectors are firmly connected with wiring Check the continuity of lighting the circuit in wiring harness 15 Head Lamp illumination not proper Headlight setting disturbed Reflector dirty damaged...

Page 63: ...poor Disc disc POSSIBLE CAUSES ACTIONS TO BE TAKEN POSSIBLE CAUSES ACTIONS TO BE TAKEN POSSIBLE CAUSES ACTIONS TO BE TAKEN 18 Vehicle wobbles 19 Trafficators not working 20 Brake light remains on 63 U...

Page 64: ...box Replace air filter based on maintenance table recommendations Do not remove spark plug while engine is HOT Do not use non recommended spark plugs or spark plugs in poor condition Do not overload...

Page 65: ...itions than the one it was designed for Use of spare parts lubricants coolants or supplies not approved by UM Motorcycles and most of the cases described in the owners manual Changes in motorcycle sys...

Page 66: ...____________________________________________________Tire No __________________________________________________ Date of Sale _______________________________ KM ______________________________ Key No ___...

Page 67: ...LLATION AND DELIVERY CERTIFICATE Frame No ______________________________________________ Engine No _________________________________________ INFORMATION TO CUSTOMER TO BE EXPLAINED BY DEALER 1 Custome...

Page 68: ...____________________________________________________Tire No __________________________________________________ Date of Sale _______________________________ KM ______________________________ Key No ___...

Page 69: ...LLATION AND DELIVERY CERTIFICATE Frame No ______________________________________________ Engine No _________________________________________ INFORMATION TO CUSTOMER TO BE EXPLAINED BY DEALER 2 Custome...

Page 70: ...____________________________________Tire No __________________________________________________ Date of Sale _______________________________ KM ______________________________ Key No ___________________...

Page 71: ...LLATION AND DELIVERY CERTIFICATE Frame No ______________________________________________ Engine No _________________________________________ INFORMATION TO CUSTOMER TO BE EXPLAINED BY DEALER 2 Custome...

Page 72: ...out the different Distribu tors Authorized Service Centers and warehouses where they sell original UM parts and spare parts request it from your UM Distri butor in each country or if you prefer you ca...

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