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MANUAL - SPRAY GUN CLEANERS - UG5000W SERIES 

 

Revision 2019-3 

TROUBLESHOOTI

NG CHART 

PROBLEM

REASON

CORRECTIVE ACTION

Drain valve closed

Open drain valve (put in vertical 
position), if not already open  

Liquid level too low

Check wash liquid level. Add liquid if 
less than1/2 full.
Fill to 4 gal (11 L).

Debris in pump or suction and 
output hose 

Follow Procedure 1, "Blocked Fluid 
Passage in Diaphragm pump" in the 
next section.

Water or contaminants are in 
air line of pump.

Passage in Diaphragm Pump" in the 
next section.

Flow Control is closed.

Manual flow control is located on the 
control panel on the front of the 
machine. Loosen the locking nut and 
rotate control to the left to increase 
flow.

Liquid level too low

Check wash liquid level. Add liquid if 
less than 1/2 full up to 4 gal (11 L).

Foot pedal switch not 
functioning

Inspect foot switch for free travel, and 
lubricate with gun oil. If switch will 
not travel freely, replace with PN 155-
400BF2

Water in air line causes pump 
to stall

Follow Procedure 2. "Blocked Air 
Passage in Diaphragm Pump" in the 
next section.

 

WASH PUMP DOES NOT 
STOP UNLESS TIMER IS 
TURNED BY HAND OR AIR IS 
SHUT OFF. WASH PUMP 
DOES NOT START.

Defective Timer

TIMER KNOB

 SPINS BACK 

WHEN TURNED

Defective Timer

Replace Timer. PN 115-200K.

Replace Timer, PN 115-200K.

 

WASH PUMP

 MAKES 

HISSING SOUND AND LIQUID 

DOES NOT FLOW

BRUSH PUMP

 DOES NOT 

MAKE A NOISE AND LIQUID 
DOES NOT FLOW WITH 
PEDAL DEPRESSED 

Brush is clogged with debris.

Unthread brush from hose and 
operate foot pedal. If free solvent flow 
is now seen, replace brush with PN 
144-390S  

 

WASH PUMP

 MAKES 

PUMPING SOUND BUT  
LIQUID DOES NOT FLOW 
FROM THE JETS

 

of fresh solvent. Top up clean solvent pail to 19 L. Insert the Rinse Pump into the full clean    

               

solvent pail. Return hoses to the Wash Pail and return both pails to the cabinet.

Summary of Contents for UG5000W

Page 1: ...CAUTION RIGHT TANK FOR WATER BORNE PAINTS ONLY NOT DESIGNED FOR USE WITH SOLVENT BASED PAINT Conforms to Article 13 1 b ii Council Directive 2014 34 EU EX9A 18 02 78342 002 WWW UNIRAM COM CORPORATION...

Page 2: ...P SOLVENT SIDE 7 INSTALL WASH GUN AND WHIP LINE COUPLER 7 PAIL SETUP WATER SIDE 7 CLEANING OPERATION RIGHT TANK WATER PRE CLEAN 8 CLEAN SPRAY GUNS 8 WATER RECLAIM 10 LEFT TANK SOLVENT 11 PRE CLEAN 11...

Page 3: ...e other right side The left solvent side has automatic wash air flush solvent rinse fume venting with on off control manual wash with Flow through Brush manual rinse with a spigot and a stainless stee...

Page 4: ...IMER WASH PAIL WITH FILTERS WATER BORNE WASH PAIL SOLVENT VENT ON OFF CONTROL AIR BLOW GUN WASH GUN GROUND WIRE SOLVENT RINSE PAIL BRUSH ON OFF OVERFLOW TUBE AND RISER SEE NOTE 1 FLOW CONTROLS DRAIN V...

Page 5: ...ALVE HORIZONTAL CLOSED PAIL SETUP UG5000EW AND UG5000EWFS FOR USE WITH A UNI RAM SOLVENT RECYCLER 1 2 3 4 5 6 7 8 9 10 11 12 13 PAIL SETUP UG5000EW and UG5000EWFS Combo Ready units come with the pails...

Page 6: ...diameter The air supply pressure must be at least 85 PSI The supply air must be free from contaminants such as water dust rust tar and grease If the air supply is not clean and dry install a moisture...

Page 7: ...Open drain valve vertical position and pour 16 L of solvent into the wash tank to drain to the wash pail through the drain hose INSTALL BLOW GUN WASH GUN AND WHIP LINE COUPLER Remove the Blow Gun Wash...

Page 8: ...inse NOTE WATERBORNE PAINT DRIES QUICKLY TO MINIMIZE HARDENING OF THE PAINT BEGIN CLEANING AS SOON AS POSSIBLE AFTER COMPLETION OF THE PAINT JOB PRE CLEAN Disconnect the spray gun from the air hose Po...

Page 9: ...nel TO ADJUST THE FLOW CONTROL Use the Flow Control to adjust the flow of water on the Water Gun and the Brush To increase the flow loosen the locking nut and rotate the dial anti clock wise and then...

Page 10: ...ion proceeds the water should become clear The debris consisting of paint absorbed into the flocculant will collect in the filters Clean the tank with the wash gun wipe off the screen and rails reinse...

Page 11: ...aste SELECT NOZZLE EXTENSION The installed nozzle extension in the tank part 780 3530 photo below is for a disposable cup system not for use with a conventional cup system The chart and photos below d...

Page 12: ...n select one of the following methods suitable for your gun Attach the knurled nut that is attached to the trigger clamp chain or insert the white plastic plug into the air inlet of the spray gun as s...

Page 13: ...19 3 Place Nozzle extension on this nozzle Place Conventional Cup on the 3 prong fixture Place white plug on the air fitting WASH TANK NOTE THE PICTURES APPLY ONLY TO THE SOLVENT SIDE LEFT TANK Brush...

Page 14: ...sumption Wait 30 seconds for the Rinse Pump to fully recharge before re pressing the Clean Rinse button Push and hold the Air Rinse Control button for about 2 second to air rinse the guns After cleani...

Page 15: ...spigot to rinse the spray guns See photos below MAINTENANCE LEFT TANK SOLVENT A removable filter screen is installed at the end of the suction pipe inside the left hand solvent wash pail See A photo...

Page 16: ...r after ap proximately 100 cleanings Remove the Rinse Pump from the clean solvent rinse pail and move this pail out of the cabinet Close the drain valve horizontal position as in the photo A below Rem...

Page 17: ...h not functioning Inspect foot switch for free travel and lubricate with gun oil If switch will not travel freely replace with PN 155 400BF2 Water in air line causes pump to stall Follow Procedure 2 B...

Page 18: ...adapter Incompatible solvent p p solvent formulated for type of paint Low pressure in air supply p of 85 PSI Plugged jets y g through the jets If not successful SOLVENT APPEARS RED or ORANGE Water in...

Page 19: ...ycling the spool valve has stalled due to a blocked air passage Follow the procedure below to clear the blockage Connect a blow gun to an 85 PSI source Locate the blue hose that extends from the air e...

Page 20: ...1 1 X 8 3 H B R 6 1 1 1 X 8 3 H B R R T 2 1 X 4 1 H B R 8 1 X 2 3 3 T Y N 6 X 4 T Y N 6 X 4 T Y N 6 X 4 T Y N 6 X 4 T Y N 6 X 4 T Y N 6 X 4 T Y N 6 X 4 T Y N 6 X 4 T Y N 6 X 4 T Y N 8 X 6 T Y N 6 X 4...

Page 21: ...21 MANUAL SPRAY GUN CLEANERS UG5000W SERIES Revision 2019 3 FLOW DIAGRAM FOR UG5000EWFS Shows the flow of solvent and compressed air...

Page 22: ...MANUAL SPRAY GUN CLEANERS UG5000W SERIES Revision 2019 3 22...

Page 23: ...23 MANUAL SPRAY GUN CLEANERS UG5000W SERIES Revision 2019 3...

Page 24: ...MANUAL SPRAY GUN CLEANERS UG5000W SERIES Revision 2019 3 24...

Page 25: ...25 MANUAL SPRAY GUN CLEANERS UG5000W SERIES Revision 2019 3...

Page 26: ...S ONLY 110 430 NOZZLE EXTENSION ALL MODELS PUSH ON 110 430PPS NOZZLE EXTENSION DISPOSABLE CUP SYSTEMS ONLY 780 3530 TRIGGER CLAMP PLUG KIT 140 2340 AIR PASSAGE PLUG 140 230 LID SWITCH 115 350F WASH PA...

Page 27: ...VALVE 110 356 TAPER NOZZLE 100 350 SPRAY JETS 140 361F DELIVERY TUBE ASSY WITHOUT JETS 120 318 HANDLE 144 390 FLOW THROUGH BRUSH ASSY INSIDE SOLVENT LEFT TANK 140 450 DELIVERY TUBE CONNECTOR ASSY 110...

Page 28: ...for the return of your original pump Conditions of Warranty As Uni ram Corporation has no control over the working conditions or circumstances under which the purchaser stores handles or uses the prod...

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