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MANUAL - SPRAY GUN CLEANERS - UG7500 SERIES  

REVISION 2011-05

10

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SYMPTOM

REASON

CORRECTIVE ACTION

• Drain valve closed

Open drain valve (put in verticle 
position), if not already open 
Check wash solvent level. Add 
solvent if less than 1/2 full.

• Solvent level too low

Check wash solvent level. Add 
solvent if less than 1/2 full

Paint debris in pump or 
blockage in solvent line

Follow Procedure 1, "Blocked 
Fluid Passage in Diaphragm 
Pump"

WASH SOLVENT DOES NOT 
FLOW AND PUMP MAKES A 
HISSING NOISE

Water in air line causes 
pump to stall

Follow Procedure 2, "Blockage in 
Air Passage in Diaphragm Pump"

• Pump leaks

• Replace pump

• Blockage in air passage

Follow Procedure 3, "Blocked  
Passage in Air Line".

PUMP DOES NOT STOP 
UNLESS TIMER IS TURNED BY 
HAND OR AIR IS SHUT OFF

• Defective Timer

• Replace timer

TIMER KNOB SPINS BACK 
WHEN  TURNED

• Defective Timer

• Replace timer

INSIDE WALL OF TANK IS 
COATED WITH PAINT EVEN 
THOUGH OPERATOR 
MAINTAINS TANK

Solvent lacks cleaning 
strength 

Replace solvent with solvent that 
is formulated for type of paint used 
and for use with automatic spray 
gun cleaning

GUNS NOT CLEAN, PUMP 
WORKING, SOLVENT FLOW 
NORMAL

Trigger not locked in open 
position

• Use Trigger Lock Spring

Spray gun is not properly 
installed onto nozzle

• Re-install with proper adapter

• Incompatible solvent 

Replace incompatible solvent with 
solvent formulated for the type of 
paint used and for Automatic 
Spray Gun Cleaners.

• Low pressure in air supply •

Increase air pressure to a 
minimum of 85 PSI

• Plugged jets

Remove and clean by blowing air 
through the jets. If not successful, 
replace.

GUNS NOT CLEAN, WASH 
SOLVENT IS MILKY WHITE

Wash solvent is 
contaminated with water

• Replace or recycle wash solvent

GUNS NOT CLEAN, WASH 
SOLVENT IS MILKY WHITE

WASH SOLVENT DOES NOT 
FLOW AND PUMP MAKES A 
PUMPING NOISE

WASH SOLVENT DOES NOT 
FLOW AND PUMP DOES NOT 
MAKE A NOISE

TROUBLESHOOTING CHART - UG7500 SERIES

Summary of Contents for UG7500 Series

Page 1: ...AY GUN CLEANERS UG7500 SERIES PATENTS U S A 4 785 836 CANADA 1293909 U S A 5 213 117 ENGLAND EP 0300248 UK EUROPE 0300248 ITALY 69760 BE 92 SWEDEN 0300248 GERMANY DE 38 75 412 FRANCE 8110528 0 JAPAN 1...

Page 2: ...ALLATION 7 OPERATION PRE CLEAN 7 CLEANING SPRAY GUNS AND CUPS 7 8 USING THE MANUAL WASH and RINSE 8 SPRAY GUN TESTING 8 HOSE CLEANING FACTORY OPTION 8 AFTER CLEANING 8 CONNECTING TO A SOLVENT RECYCLER...

Page 3: ...readily available for the operator at all times If you have any questions about the operation of this machine call your distributor or a Uni Ram Service Engineer CAUTIONS AND WARNINGS Always disconne...

Page 4: ...l this pedal operates the Manual Rinse Spigot CLEAN RINSE except NG Model MANUAL RINSE SPIGOT on NG Model use left pedal MANUAL WASH BRUSH AUTOMATIC WASH TIMER except NG Model AIR VENT ON OFF HOOD DOO...

Page 5: ...Part No 110 430 and 110 430PPS Hood Door Support Part No 780 3723 Remove the protective covers on all the oulets If any items are missing contact your supplier LOCATION Position in a well ventilated...

Page 6: ...as shown Move the pails into the cabinet and re connect the Suction Pipe of the left pail to the Drain Valve GROUND WIRE INSTALLATION Three ground wires are provided to discharge static electricity To...

Page 7: ...vent that is formulated for your paint and intended for use with automatic spray guns cleaners SOLVENT PAIL SETUP Remove the door of the base cabinet Move the Drain Valve handle to the open vertical p...

Page 8: ...onto the low spray jets and cup holders Close the lid and turn the Auto Wash Timer knob clockwise to start cleaning The cleaning takes about 60seconds Push and hold the Air Rinse button for about 3 se...

Page 9: ...n the tank CONNECTING TO A SOLVENT RECYCLER On the back of the machine connect the Transfer Hoses to the Solvent In and Solvent Out con nectors DAILY MAINTENANCE FILTER PADS AND SCREEN Inspect the fil...

Page 10: ...imer Replace timer INSIDE WALL OF TANK IS COATED WITH PAINT EVEN THOUGH OPERATOR MAINTAINS TANK Solvent lacks cleaning strength Replace solvent with solvent that is formulated for type of paint used a...

Page 11: ...all with proper adapter Incompatible solvent Replace incompatible solvent with solvent formulated for the type of paint used and for Automatic Spray Gun Cleaners Low pressure in air supply Increase ai...

Page 12: ...due to a blocked air passage Follow the procedure below to clear the blockage Connect a blow gun to an 85 PSI source Locate the blue hose that extends from the air exhaust port of the dia phragm pump...

Page 13: ...13 MANUAL SPRAY GUN CLEANERS UG7500 SERIES REVISION 2011 05 FLOW DIAGRAM S Use the diagram s to trace the flow of compressed air and solvent see page 17 for the NG model...

Page 14: ...Valve Assembly 780 4300 Valve Only 115 400BF Wash Sink REPLACEMENT PARTS UG7500 SERIES see page 16 for the NG model 780 520 Vent Tube 36 110J Air Jet not shown Diaphragm Pump UDP4TA Adjustable Foot 11...

Page 15: ...15 MANUAL SPRAY GUN CLEANERS UG7500 SERIES REVISION 2011 05 144 390 Flow Through Brush KIT SRP Spigot Kit Wash Sink with Screen Only no Cleaning tank REPLACEMENT PARTS UG7500NG...

Page 16: ...MANUAL SPRAY GUN CLEANERS UG7500 SERIES REVISION 2011 05 16 FLOW DIAGRAM UG7500NG ONLY...

Page 17: ...35 4331 Model Part No Description Non NG 110 430 Nozzle Adapter Conventional Systems Only Non NG 110 430PPS Nozzle Adapter All models Push On Non NG 780 3530 Nozzle Adapter Disposable Cup Systems Only...

Page 18: ...for the return of your original pump Conditions of Warranty As Uni ram Corporation has no control over the working conditions or circumstances under which the purchaser stores handles or uses the prod...

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