UNI-TROL MANAGER, Manual

Page 1: ...1 MANAGER THE MANUAL ENGLISH AUTOMATIC TYRE CHANGER ...

Page 2: ...nd production defects the damaged parts will be replaced with new ones The warranty covers all parts of the machine NOTE for the electric motor to be under warranty a thermal switch matching the motor current must be placed in the electric wiring otherwise in case of any fault the electric motor will not be covered by the warranty Perform maintenance on the machine periodically monthly once a year...

Page 3: ...achine may only be used for activities for which it was designed Any other use is improper and not permitted The manufacturer is not responsible for any damage or accidents resulting from improper incorrect or forbidden use of the machine IMPORTANT Only trained and experienced personnel may use repair and service this machine The service life of the machine is 10 years TABLE OF CONTENT page 1 Gene...

Page 4: ...and all the instructions and warnings contained in the manual PACKAGE The machine is stored on a wooden pallet in a wooden crate LIFTING AND MOVING The machine should be transported moved with a forklift hoist in compliance with all safety rules The machines s dimensions and weight should be taken into account STORAGE The machine is stored in the temperature range from 10 C to 40 C in closed and s...

Page 5: ...hout gloves and glasses Keep hands away from the machine shaft Do not open the cover of the machine under voltage It could cause an accident If necessary contact the manufacturer s service department WARNING BEFORE OPENING THE COVERS DISCONNECT THE POWER SUPPLY Do not get your hands or feet between the bead breaker and the tyre Do not put your hands between the jaws on the table Do not put your ha...

Page 6: ...chanical and chemical damage Don t let it get damaged Do not use the cable if it is partially or completely damaged torn contact our technical service for replacement Always keep the machine clean Do not use the pressure washer when cleaning and maintaining the machine Do not use conductive or semi conductive materials such as water Protect the machine from moisture rain snow hail or fog The machi...

Page 7: ... the appropriate plug into the device the plug must be three phase the four cells should contain these 3 phases 1 neutral wire After connecting to the power supply the machine is ready for operation When the machine is in operation no one except the user of the machine may approach it closer than 1 5 m INSTALLATION 1 5m 1 5m 1 5m 1 5m ...

Page 8: ...8 ELECTRIC DIAGRAM 1 PHASE 3 PHASES 2 1 1 13 6 3 11 8 2 L3 14 2 5 1 L1 0 L2 PE 1 0 2 T R S MP ...

Page 9: ...r lifting the mounting head set to position 3 and lock it Press the pedal to tilt the column Put the tyre on the table While pressing the pedal clamp the rim with the jaws from the outside for steel rims and from the inside and outside for aluminum rims Raise the pedal to return the column to the vertical Set the locking valve to the middle position place the foot on the rim and turn the valve cou...

Page 10: ...sories Before carrying out any adjustments or maintenance to the machine disconnect the power supply and check that all moving parts are properly secured Do not disassemble or modify any part of the device This does not apply to servicing Check that the jaws move freely daily Contamination accumulated during the operation of the machine may significantly deteriorate the sliding of the jaws thus cr...

Page 11: ...DUCTION PART CODE AND QUANTITY TECHNICAL SERVICE AND WARRANTY OIL Lubricate and clean the machine regularly and on time During the lubrication process keep the tools away from dust and water do not lubricate unnecessary parts with oil JAWS SYSTEM Clean the jaw system regularly with compressed air WARNING ALL WORK WITH THE MACHINE SHOULD BE PERFORMED BY AUTHORIZED TRAINED PERSONNEL WARNING ONLY ORI...

Page 12: ...lic oil Broken pedal spring Replace the spring Air escapes at the bead breaker piston Worn air seal Replace the gasket Difficulties with the table when dismantling and installing tyres Belt tension insufficient Adjust belt tension or replace belt Pressure gauge indicator does not return to 0 Defective pressure gauge Replace the pressure gauge The wheel does not stay on the table Low air supply pre...

Page 13: ...0 11 003A 01 0072 010 01 0014 55 PC 93TÝ 00 001 01 0107 033 01 0014 56 PC 01 0014 55 PC 01 0105 016 11TÝ 23 001 01 0123 025 93 00 009 43 00 011 01 0063 200 01 0112 10 01 0550 01 01 0117 010 01 0029 14 DAMING 01 0014 157 93 01 000 11 22 001 01 0024 065 3 01 0062 025 11 00 003 01 0013 0650 91 00 020 72 00 001 01 0278 63 01 0550 06 48 01 010 01 0139 014 01 0139 018 01 0117 006 11TÝ 20 003 01 0014 12 ...

Page 14: ... 1 0 1 2 4 0 4 0 0 1 0 3 6 0 0 6 0 0 4 5 1 0 1 1 1 6 0 0 1 0 1 0 0 1 4 1 3 8 0 1 0 1 1 7 0 1 0 0 1 0 1 1 2 1 0 1 1 1 6 0 0 2 8 0 0 8 0 0 2 8 0 0 8 0 0 3 5 9 0 6 0 0 3 0 1 0 1 1 2 0 8 0 1 0 1 1 7 0 0 8 0 1 0 1 3 9 0 4 0 0 1 0 1 3 0 0 4 0 5 0 1 0 1 0 0 1 4 6 2 N S E 0 1 0 0 7 3 0 2 5 0 1 0 1 1 2 0 8 9 3 0 0 0 0 2 9 3 0 0 0 0 8 0 1 0 1 1 7 0 0 8 0 1 0 1 1 2 0 8 0 1 0 0 4 8 1 7 9 3 0 0 0 0 1 M L 0 1 0...

Page 15: ...1 0 0 1 0 1 1 7 0 0 6 0 1 0 0 7 2 0 1 6 9 1 0 5 0 0 9 0 0 0 1 0 0 0 1 9 1 0 5 0 2 0 0 1 0 0 8 1 0 1 6 0 1 0 0 7 2 0 3 5 9 1 0 5 0 1 3 9 1 0 5 0 0 6 9 1 0 5 0 1 2 9 1 0 5 0 1 9 0 1 0 0 8 1 0 1 6 0 1 0 1 3 0 0 1 2 0 1 8 0 5 9 1 0 5 0 1 4 9 1 0 5 0 0 5 9 1 0 5 0 2 5 0 1 0 0 3 1 1 3 5 0 1 0 2 0 0 3 2 5 9 0 7 0 1 3 0 1 0 0 7 3 0 5 5 0 1 0 1 3 9 0 0 6 9 1 0 5 0 2 6 0 1 0 0 7 2 0 2 0 0 1 0 1 3 9 0 1 2 9 ...

Page 16: ...052 56 PROFILE LEG 34 48 09 000 SIDE BODY HEIGHT GAUGE GROUP 35 93 00 011 VALVE LOWER CONNECTION MEATL SHEET 36 01 0063 025 BOLT 37 01 0083 035 BOLT 38 80 00 007 AUTOMATIC LEVER LOWER PRESSING WASHER 39 93 00 001 ML HOLD ARM GROUP 40 01 0048 17 PLASTIC HANDLE 41 80 00 017 ML BURSH 42 01 0024 042 6 O RING 43 01 0550 03 MOUNTING FOOT 44 48 00 000 PLUS MAIN BODY 45 93 00 004 RIGHT LOWER CAP 46 93 00 ...

Page 17: ...1 0124 040 SETSCREW 109 01 0014 01 RECORD 110 01 0014 138 RECORD 111 01 0063 040 BOLT 112 01 0117 010 NUT 113 01 0130 040 50 1 RAYNEL WASHER 114 01 0117 018 1 5 NUT 115 01 0115 018 NUT 116 01 0112 18 WASHER 117 80 00 012 PILLAR SLIDING MILE 118 91 00 007 TYRE MOUNTING ARM STRECTHING METAL 119 59 09 000 BACK STRECHING CYLINDER GROUP 120 11 16 000 STRECHING CYLINDER GROUP 121 91 00 005 SLIDING REEL ...

Page 18: ...6 WASHER 180 01 0550 13 PEDAL MOVEMENT GUIDE 181 01 0105 016 METAL SHEET SCREW 182 01 0123 025 SETSCREW 183 01 0014 56 PC RECORD 184 01 0014 157 RECORD 185 01 0014 55 PC RECORD 186 01 0024 090 2 5 O RING 187 01 0024 065 3 O RING 188 00 01 0028 AIR DISTRIBUTOR EXIT INJECTION 189 00 01 0027 AIR DISTRIBUTOR ENTER INJECTION 190 11 16 001 RUBBER HEAD 191 11 16 002 CYLINDER 192 01 0360 060 045 10 NUT RI...

Page 19: ...DLE 233 01 0122 010 SETSCREW 234 11Tİ 20 007 SHEET METAL 235 11Tİ 20 000 FLANGE CYLINDER VALVE GROUP 236 11Tİ 20 003 SHOCK SHAFT 237 01 0031 06 SPRING 238 93Tİ 00 002 TREADLE PROJECT SHEET METAL 239 01 0014 13 RECORD 240 01 0014 12 RECORD 241 01 0014 61 PST RECORD 242 01 0031 34 SPRING 243 01 0141 04 024 PIN 244 11 12 007 SHEET BAR 245 11 12 008 BUSHER 246 11 22 001 DISTRIBUTOR INLET GROUP 247 11T...

Page 20: ...romagnetic compatibility directive 2014 68 EU pressure In order to verification of compliance with the applicable legal regulations have been consulted harmonized standards and other normative documents PN EN ISO 12100 2012P Safety of machinery General principles for design Risk assessment and risk reduction PN EN 61000 6 3 2008P Electromagnetic compatibility EMC Part 6 3 General standards Emissio...

Page 21: ...EE The technical documentation of this device referred to in point 1 of Annex VII A of the Machinery Directive is located in the headquarters of manufacturer and will be made available to the competent national authorities for at least 10 years after the last piece The person responsible for the preparation of the technical documentation of the product and introducing changes in it is MSc Gregory ...