UNIA Plow Series, Operating And Maintenance Manual

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Page 3: ...al of Laws No 199 item 1228 and the EU Directive 2006 42 EC of May 17 2006 and the Ordinance of the Minister of Infrastructure of May 4 2009 Journal of Laws No 75 2009 item 639 and the following standards PN EN ISO 12100 2012 PN EN ISO 13857 2010 PN ISO 3600 1998 PN EN ISO 4413 2011 PN ISO 11684 1998 PN EN 349 A1 2010 PN EN ISO 11688 1 2010 PN EN 14017 A2 2009 PN EN ISO 4254 1 2016 02 PN EN 13739 ...

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Page 5: ...on year Serial no This maintenance and operating manual is an integral part of the machine It is important that the manual is always in the possession of the machine user Access to the manual should be provided to machine operators and cooperating persons while operation regulation repairs and renovations Before starting the machine please read the operating manual and follow the recommendations a...

Page 6: ...n of the Unit Tractor Machine 15 3 3 Mounting and Disconnecting the Machine 16 3 4 Access to the Field Transport 17 3 5 Adjusting the Machine 18 3 5 1 Setting the Working Depth 18 3 5 2 Adjusting the 3m C Harrow 19 3 5 3 Adjusting the 4m C Harrow 20 3 5 4 Adjusting the Hydraulic Coupler Only Version B 21 3 6 PLOW Tine 22 3 6 1 Bolt Protection 22 3 6 2 Spring Protection 23 4 Operation 23 5 Servicin...

Page 7: ...OPERATING AND MAINTENANCE MANUAL PLOW 5 5 8 Disassembly and Disposal 27 5 9 Warranty Conditions and Warranty Services 27 ...

Page 8: ...e machine in the transport and working positions and on the headlands ensure that no bystanders and in particular children are present in the vicinity of the machine Perform these operations slowly without sudden jerks Never stay between the tractor and cultivator when the tractor s engine is running The machine may only be operated maintained and repaired by the personnel who know its constructio...

Page 9: ...onforming to the revisions specified by the manufacturer This may only be provided by the genuine spare parts Use typical protection devices and pins for securing all bolts of the unit tractor machine Never use any temporary means of protection such as screws bars wires etc which can cause damage to the machine or tractor during transport and cause a safety hazard for other road users Attach and d...

Page 10: ...way the ignition key before any servicing and repair work C Keep safe distance off the machine D Never reach into the crushing area as long as the components can move E Points of attaching hooks of the lifting equipment F Speed limit sign G UWAGA PROSIMY O REGULARNE SMAROWANIE PUNKTÓW SMARNYCH ATTENTION PLEASE OIL REGULARLY LUBRICATION POINTS UNDER THE OPERATING MANUAL ACHTUNG WIR BITTEN REGELMABI...

Page 11: ...he machine data can be found on the nameplate which is mounted on its front Safety signs and inscriptions should be protected against damage dirt and overpainting Replace any damaged or illegible signs and inscriptions with new ones that are available from the manufacturer or vendor of the machines ...

Page 12: ...tection of tines version S Optional accessories rubber support wheels roller holders C harrow with holder PTO shaft application system split axis mechanical coupler hydraulic coupler only version B pipe roller ø600mm spring roller L ø600mm spiral roller ø600mm C pack roller ø600mm Packer roller ø700 steel roller ø600mm set of warning plates The machines are delivered in the following widths 3 0m P...

Page 13: ...OPERATING AND MAINTENANCE MANUAL PLOW 11 Fig 2 Construction of PLOW 2 1 Diagram of Tine Spacing On the Frame a PLOW B Fig 3 PLOW 4B Frame Tine Holder Roller holder mounting Leg Support wheel ...

Page 14: ...OPERATING AND MAINTENANCE MANUAL PLOW 12 Fig 4 PLOW 6B Fig 5 PLOW 8B b PLOW S Fig 6 PLOW 4S ...

Page 15: ...OPERATING AND MAINTENANCE MANUAL PLOW 13 ...

Page 16: ...olt spring 6 Tine pitch cm See Fig 3 8 7 Working speed km h 8 12 8 Capacity ha h 2 4 3 6 3 2 4 8 2 4 3 6 3 2 4 8 9 Clearance under frame cm 95 10 Power demand HP 130 150 150 180 170 200 130 150 150 180 170 200 11 Operator s No 1 12 Dimensions without optional accessories L cm 101 166 W 300 400 300 400 H 175 13 Transport width without support wheels m 3 4 3 4 14 Coupling category 3 and 3N 15 Weight...

Page 17: ...ubrication are lubricated check whether the machine attachment system fits the tractor attachment system 3 2 Preparation of the Unit Tractor Machine pressure in the tractor wheels must be equal on the same axle in order to provide uniform working depth of the machine the tractor lower links c must be stiffened lock the oblong holes and at the same height above the ground level set the lifting rods...

Page 18: ... means of pins and cotter pins connect the upper tractor coupler A Select position of the upper bolt B in the carriage acc to the terrain During work of the machine the upper fixing point should be located higher than the point of fixing this coupler to the tractor fold the leg E to its transport position lift the plough and check if the load on the front axle is sufficient take into account futur...

Page 19: ...ine can exceed 3 0m depending on the accessories after finishing your work clean the machine from soil and other dirt clean the warning components lighting optional accessory from dirt a unit consisting of a tractor and agricultural machine connected to it must meet the same requirements as the tractor alone adjust the chains tensioning the side tow bars stabilizers of the tractor accordingly befo...

Page 20: ...usting the Ground Following Wheel Fig 13 Working depth PLOW support wheel In order to set the working depth start driving and stop the tractor after driving a few meters and completely digging in the plough check the depth and the frame levelling in the longitudinal direction If the setting of the machine does not correspond to the selected depth adjust the depth using the wheel turnbuckle A and p...

Page 21: ... 5 2 Adjusting the 3m C Harrow Fig 15 Adjusting the 3m C Harrow Adjustment of the PLOW 3m C harrow consists in inserting of the pins A into the appropriate holes B thanks to which you can raise lower the harrow In addition level the harrow with the turnbuckle C rest the harrow on a stable support so that you can remove the pins A unlatch and remove the pins A set the harrow position insert the pin...

Page 22: ...es C and secure the guide I accordingly with the bolt E rest the harrow on a stable support so that you can remove the pins A unlatch and remove the bolt E unlatch and remove the pins A set the harrow position by lifting or lowering it insert the pins into the matching holes B secure the pins with cotter pins level the harrow by turning the turnbuckle C accordingly insert the bolt E into the appro...

Page 23: ...nging the length of the cylinders A and the turnbuckle C In order to change the height of the arms B depressurize the cylinders A to lift the arms pressurize the cylinders A to lower the arms the turnbuckle C is designed for levelling the entire unit The machine has a height indicator D installed on which you can check the position of the arms from the tractor cab ...

Page 24: ...lue after the safety bolt is cut lift the machine above the ground the tine should fall down to the work position spontaneously Otherwise loose the bolt B with extreme caution never stay in the crush area or insert any part of your body or object when the tine falls down remove the broken protection bolts and insert new ones tighten the safety bolt A and the bolt B to the required torque see table...

Page 25: ...spring does not change the trigger force you can only achieve this by adding or removing the leaf springs 4 Operation Before beginning the field work with the machine disassemble the warning signs together with the screwed brackets for transport on highways switch the hydraulic system to the position or mixed control mode Adjust the machine during the first passage When the unit is correctly level...

Page 26: ...mblies against wear contact the manufacturer s service department in order to replace any component of the hydraulic system and springing 5 3 Hydraulic System drain all oil remaining in the hydraulic system before first start and fill the system with oil recommended and used in the tractor connected to the machine check the hydraulic system and cylinders for leaks every day and remove any leakages...

Page 27: ... 2 4 5 5 2 M5 0 8 4 5 6 8 4 10 M6 1 8 11 15 17 M8 1 25 18 27 34 40 1 16 21 30 35 M10 1 5 35 46 65 76 1 25 31 41 57 67 1 27 36 50 59 M12 1 75 59 79 111 129 1 25 49 65 91 107 M14 2 92 124 174 203 1 5 76 104 143 167 M16 2 127 170 237 277 1 5 104 139 196 228 M18 2 194 258 363 422 1 5 135 180 254 296 M20 2 5 250 332 469 546 1 5 172 229 322 375 M22 2 5 307 415 584 682 1 5 212 282 397 463 M24 3 432 576 8...

Page 28: ...s number of hectares please lubricate it before starting work and after its completion and at all lubrication points Fig 17 Lubrication points Table 3 Item Designation Specification Lubricant grade Lubrication interval h 1 A Tine rotation bolt ŁT 4S 3 grease 200 PLOW S 2 B Wheel adjustment turnbuckle II 200 on the surface 3 C Wheel hub II 200 4 D Harrow roller bearing assembly II 200 5 E Wheel arm...

Page 29: ...inder together with the hoses and keep them in a dry well ventilated and possibly darkened room 5 8 Disassembly and Disposal After its working life the cultivator is to be scrapped Disassembly should be performed by a specialized company 5 9 Warranty Conditions and Warranty Services Agricultural machinery is warranted to the provisions specified in the Instruction Manual for proper operation and m...

Page 30: ...OPERATING AND MAINTENANCE MANUAL PLOW 28 COMMENTS AND NOTE ...

Page 31: ...OPERATING AND MAINTENANCE MANUAL PLOW 29 COMMENTS AND NOTE ...

Page 32: ...OPERATING AND MAINTENANCE MANUAL PLOW 30 COMMENTS AND NOTE ...

Page 33: ...nsport If so please specify what 3 When did you start work with the machine 4 How many ha have you worked with the machin 5 Tractor power HP 6 Which damages occurred 7 What is your general opinion about machine s work 8 What difficulties occur during the operation of the machine 9 Your comments regarding changes improvements of construction and machine operation 10 Your remarks concerning this man...

Page 34: ...UNIA Sp z o o Szosa Toruńska 32 38 86 300 GRUDZIĄDZ tel 48 56 451 05 00 fax 48 56 451 05 01 Service tel 48 56 451 05 26 uniamachines com ...