Unibor CMD35, Manual

Page 1: ...Unibor COMMANDO 35 Manual Original instructions 2019 1 COMMANDO 35 Magnetic drilling machine Model Number CMD35 Serial Number Website www uniborusa com ...

Page 2: ...edures Operating instructions Extension cable selection Mounting of cutters Remedies for hole making problems Wiring diagram Exploded view Motor Breakdown Control panel and parts List Maintenance Trouble shooting Cutter selection speeds and feeds Warranty 3 3 4 5 6 6 7 7 8 9 10 12 14 15 16 17 18 Part Description Quantity CASE04 Carry case 3 Allen keys EB010 Coolant Bottle assembly 1 VISO18 Guard 1...

Page 3: ...tance path to carry electricity away from the user 2 Avoid body contact with grounded surfaces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is grounded 3 Don t expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock 4 Do not abuse the cord Never use the cord to carry the tools or...

Page 4: ...ns Tools are dangerous in the hands of untrained users 6 Maintain tools with care Keep cutting tools sharp and clean Properly maintained tools with sharp cutting edges are less likely to bind and are easier to control 7 Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the tools operation If damaged have the tool serviced before using Many ...

Page 5: ...UST be used 2000 lbs Overall Dimensions Height minimum 13 Width including Capstan fitting 4 3 8 Length Overall including Guard 13 Nett Weight 26 5lbs CMD35 Vibration total values triax vector sum in accordance with EN50144 Vibration emission value a W 1 95 m s Uncertainty K 1 5m s Level of sound pressure in accordance with EN50144 LpA 84 dB A LwA 97 dB A uncertainty K 3dB A Ear and eye defenders m...

Page 6: ...tter from the arbor If the machine is accidentally dropped ALWAYS thoroughly examine the machine for signs of damage and check that it functions correctly BEFORE resuming drilling Regularly inspect the machine and check for any damaged or loose parts ALWAYS ensure when using the machine in an inverted position that only the minimum amount of coolant is used and that care is taken to ensure that co...

Page 7: ...hazard Assuming a normal AC supply of the correct voltage it is recommended that the following extension lengths shall not be exceeded For 120v supply 3 5metres of 3 core x 2 08mm 14AWG ALWAYS DISCONNECT THE MACHINE FROM THE POWER SOURCE BEFORE CHANGING CUTTERS 8 MOUNTING OF CUTTERS The machine has been made to accept cutters having 3 4 dia Weldon shanks The following procedure is to be used when ...

Page 8: ...mprove centre punch and or replace worn parts Replace part or parts 3 Excessive drilling pressure required Incorrectly re sharpened worn or chipped cutter Coming down on swarf lying on surface of work piece Swarf accumulated packed inside cutter Re sharpen or replace Take care not to start a cut on swarf Clear cutter 4 Excessive cutter breakage Steel swarf or dirt under cutter Incorrectly re sharp...

Page 9: ...Unibor COMMANDO 35 Manual Original instructions 2019 9 10 WIRING DIAGRAM ...

Page 10: ...Unibor COMMANDO 35 Manual Original instructions 2019 10 11 EXPLODED VIEW OF MACHINE ...

Page 11: ... washer m8 eB008 4 11 Screw m8 x 20 SC820CaP 4 12 Grub Screw m5 x 20 SC520GrU B 4 13 Lock nut m5 10085B 4 14 Spindle eB009 1 15 BHm35 Drill Unit 120V eIB31 1 16 Gland PG9 40025 2 17 Coolant bottle assy eB010 1 18 Spindle Lock countersunk screw m6 x16 eB011 1 19 Spindle cap eB012 1 20 Lock foil eB013 1 21 Spindle bush eB014 2 23 Cord Clamp eB015 1 24 Gib eB016 1 25 Spec plate eB017 1 22 26 Screw m4...

Page 12: ...Unibor COMMANDO 35 Manual Original instructions 2019 12 12 MOTOR BREAKDOWN ...

Page 13: ...UDC022 3 14 armature assy 120v eBD013 a 1 15 Circlip 28mm x 1 2 B TYPE eBD014 1 16 Ball Bearing 12 28 8 6001 2Z UDC023 1 17 Gear case cover eBD015 1 18 Circlip 10mm x 1 A TYPE eBD016 1 19 Gasket eBD017 1 21 Inter shaft assy eBD018 1 24 Spindle Gear eBD019 1 25 Ball Bearing 17 35 10 6003 2rS UDC004 1 26 Oil Seal 20 30 7 B TYPE eBD020 2 27 Gear case eBD021 1 28 Philips head self tap screw 4 8 x 60 e...

Page 14: ...ual Original instructions 2019 14 13 CONTROL PANEL AND PARTS LIST No Part Name Part No Qty 31 Panel plate not shown RD33247 1 32 Drill stop start switch 120v NCP001 1 33 magnet switch NCP006 1 34 25a Bridge rectifier m0401 1 ...

Page 15: ...on must be checked to ensure that all components are working correctly Machine Brushes should be checked to make sure there is no abnormal wear present this should be checked at least once a week if used frequently If the brush has worn more than 2 3 the original length the brushes should be changed Failure to do so may cause damage to the machine Magnetic base before every operation the magnetic ...

Page 16: ...g sound Gear ring bottom of the armature worn out Gear s worn out No grease in gear box Motor humming big sparks and motor has no force Armature damaged Field burned Carbon brushes worn out Motor does not start or fails Damaged or defective wiring Damage to armature or field coil Damaged or defective brushes Insufficient magnetic force Damaged or defective wiring Bottom of magnet not clean and dry...

Page 17: ...2 Steel angle and joists 700N mm M2 Steel angle and joists 850N mm M42 Plate and sheet steel 700N mm M2 Plate and sheet steel 850N mm M42 Aluminium 750Nmm M2 Aluminium 850N mm M42 Brass 700N mm M2 Brass 850N mm M42 Cast iron 700N mm M2 Cast iron 850N mm M42 Stainless steel 700N mm M2 Stainless steel 850N mm M42 Stainless steel 850N mm TCT Rail track 850N mm M42 Tool steel 850N mm TCT Die Steel 850...

Page 18: ... or insufficient servicing or maintenance 3 Defects caused by using accessories components or spare parts other than original Unibor parts 4 Tools to which changes or additions have been made 5 Electrical components are subject to manufacturer s warranty Your online registration can be submitted at www gjhall co uk The warranty claim must be logged within the warranty period This requires the subm...