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Unibor CR35 Manual 

                   Original instructions 

               Mar 2020 

 

 

 

5) OPERATIONAL SAFETY PROCEDURES

 

 

READ BEFORE USING THE MACHINE 

 

When using electrical tools, basic safety precautions should always be followed to reduce the risk of electric shock, fire, and 
personal injury. 

 

Ensure the magnet is OFF before plugging in the machine.  

 

Do NOT use in wet or damp conditions. Failure to do so may result in personal injury. 

 

Do NOT use in the presence of flammable liquids, gases or in high risk environments. Failure to do so may result in personal 
injury. 

 

BEFORE activating the machine, inspect all electrical supply cables (including extension leads), and replace if damaged. DO NOT 
use if there are any signs of damage.  

 

Only use extension cables approved for site conditions. 

 

BEFORE activating the machine, ALWAYS check the correct function of all operational systems, switches, magnet etc. 

 

BEFORE operating, the machine MUST be securely restrained to a fixed independent feature (by using a safety strap, or other 
means) to reduce the potential free movement, should the magnet become detached from the work piece. Failure to do so 
may result in personal injury. 

 

ALWAYS wear approved eye protectors, ear defenders and recommended PPE at ALL times when operating the machine.  

 

Disconnect from power source when changing cutters or working on the machine.  

 

Cutters and swarf are sharp, ALWAYS ensure that hands are adequately protected when changing cutters or removing swarf. 
Use a tool or brush where necessary to remove any swarf or the cutter from the arbor.  

 

Before operating the machine, ALWAYS ensure cutter-retaining screws are secured tightly.  

 

Regularly clear the work area and machine of swarf and dirt, paying particular attention to the underside of the magnet base.  

 

ALWAYS remove tie, rings, watches and any loose adornments that might entangle with the rotating machinery before 
operating.  

 

ALWAYS ensure that long hair is securely enclosed by an approved restraint before operating the machine. 

 

Should the cutter become stuck in the work piece, stop the motor immediately to prevent personal injury.  Disconnect from 
power source and turn arbor to and from.  DO NOT ATTEMPT TO FREE THE CUTTER BY SWITCHING THE MOTOR ON AND OFF. 
Wear safety gloves to remove the cutter from the arbor.  

 

If the machine is accidentally dropped, ALWAYS thoroughly examine the machine for signs of damage and check that it 
functions correctly BEFORE resuming drilling.  

 

Regularly inspect the machine and check for any damaged or loose parts.   

 

ALWAYS ensure when using the machine in an inverted position that only the minimum amount of coolant is used, and that 
care is taken to ensure that coolant does not enter the motor unit.  

 

Cutting tools may shatter, ALWAYS position the guard over the cutter before activating the machine. Failure to do so may result 
in personal injury. 

 

On completion of the cut, a slug will be ejected. DO NOT operate the machine as the ejected slug may cause injury. 

 

When not in use ALWAYS store the machine in a safe and secure location. 

 

ALWAYS ensure that approved UNIBOR

™ agents conduct repairs.

 

 

6) OPERATING INSTRUCTIONS 

 

 

Keep the inside of the cutter clear of swarf.  It restricts the operating depth of the cutter.

 

 

Ensure that the coolant bottle contains sufficient cutting oil to complete the required operating duration. Refill as required.

 

 

Occasionally depress the pilot to ensure cutting fluid is being correctly metered.

 

 

To start the machine, follow the control panel operation instructions.

 

 

ALWAYS switch off the motor by depressing the MOTOR stop button.  DO NOT switch off the motor by depressing the MAGNET 
switch.

 

 

Apply light pressure when commencing the cut of a hole until the cutter is introduced into the work surface.  Pressure can then 
be increased sufficiently to load the motor. Excessive pressure is undesirable, it does not increase the speed of penetration and 
will cause the safety overload protection device to stop the motor, (the motor can be restarted by operating the motor start 
button), and may cause excessive heat which may result in inconsistent slug ejection

 

 

Always ensure that the slug has been ejected from the previous hole before commencing to cut the next.

 

 

If the slug sticks in the cutter, move the machine to a flat surface, switch on the magnet and gently bring the cutter down to 
make contact with the surface.  This will usually straighten a cocked slug and allow it to eject normally. 

 

Apply a small amount of light oil lubricant regularly to the slide and arbor support bearing. 

 

Cutter breakage is usually caused by insecure anchorage, a loosely fitting slide or a worn bearing in the arbor support.  (Refer to 
routine maintenance instructions). 

 

Only use approved cutting fluid.  

 
 

 
 
 
 
 
 
 
 
 

Summary of Contents for CR35

Page 1: ...nual Original instructions Mar 2020 1 Magnetic drilling machine Model Number CR35 Serial Number Burgess Road Sheffield S9 3WD Tel 44 0 114 2212510 Fax 44 0 114 2212563 Email sales oslct co uk Website...

Page 2: ...procedures Operating instructions Extension cable selection Mounting of cutters Remedies for hole making problems Wiring diagram Exploded view Motor Breakdown Control panel and parts List Maintenance...

Page 3: ...iators ranges and refrigerators There is an increased risk of electric shock if your body is grounded 3 Don t expose power tools to rain or wet conditions Water entering a power tool will increase the...

Page 4: ...re easier to control 7 Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the tools operation If damaged have the tool serviced before using Ma...

Page 5: ...m Width 155 mm Length Overall 245 mm Nett Weight 12 kgs Vibration total values triax vector sum in accordance with EN50144 Vibration emission value a W 1 95 m s Uncertainty K 1 5m s Level of sound pre...

Page 6: ...from the arbor If the machine is accidentally dropped ALWAYS thoroughly examine the machine for signs of damage and check that it functions correctly BEFORE resuming drilling Regularly inspect the mac...

Page 7: ...mal AC supply of the correct voltage it is recommended that the following extension lengths shall not be exceeded For 110v supply 3 5metres of 3 core x 1 5mm For230v supply 26metres of 3 core x 1 5mm...

Page 8: ...rove centre punch and or replace worn parts Replace part or parts 3 Excessive drilling pressure required Incorrectly re sharpened worn or chipped cutter Coming down on swarf lying on surface of work p...

Page 9: ...Unibor CR35 Manual Original instructions Mar 2020 9 10 WIRING DIAGRAM...

Page 10: ...Unibor CR35 Manual Original instructions Mar 2020 10 11 EXPLODED VIEW OF MACHINE...

Page 11: ...EB008 4 11 SCREW M8 X 20 SC820CAP 4 12 GRUB SCREW M5 X 20 SC520GRUB 4 13 LOCK NUT M5 10085B 4 14 SPINDLE EB009 1 15 BHM35 DRILL UNIT 120V EIB31 1 16 GLAND PG9 40025 2 17 COOLANT BOTTLE ASSY EB010 1 1...

Page 12: ...Unibor CR35 Manual Original instructions Mar 2020 12 12 MOTOR BREAKDOWN...

Page 13: ...C022 3 14 ARMATURE ASSY 110V EBD013 A 1 ARMATURE ASSY 230V EBD013 B 1 15 CIRCLIP 28MM X 1 2 B TYPE EBD014 1 16 BALL BEARING 12 28 8 6001 2Z UDC023 1 17 GEAR CASE COVER EBD015 1 18 CIRCLIP 10MM X 1 A T...

Page 14: ...L PANEL AND PARTS LIST No Part Name Part Number Quantity 1 CONTROL FACIA PLATE 110V RD33278 1 CONTROL FACIA PLATE 230V RD33279 1 2 DRILL STOP START SWITCH 110V NCP001 1 DRILL STOP START SWITCH 110V NC...

Page 15: ...n must be checked to ensure that all components are working correctly Machine Brushes should be checked to make sure there is no abnormal wear present this should be checked at least once a week if us...

Page 16: ...sound Gear ring bottom of the armature worn out Gear s worn out No grease in gear box Motor humming big sparks and motor has no force Armature damaged Field burned Carbon brushes worn out Motor does n...

Page 17: ...Steel angle and joists 700N mm M2 Steel angle and joists 850N mm M42 Plate and sheet steel 700N mm M2 Plate and sheet steel 850N mm M42 Aluminium 750Nmm M2 Aluminium 850N mm M42 Brass 700N mm M2 Brass...

Page 18: ...ditions inappropriate operating conditions overload or insufficient servicing or maintenance 3 Defects caused by using accessories components or spare parts other than original Unibor parts 4 Tools to...

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