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Operational Safety Procedure

READ BEFORE USING THE MACHINE

• When using electrical tools, basic safety precautions should always be followed to reduce the risk 

of electric shock, fire, and personal injury.

• Always take care when lifting and transporting this this machine. The maximum lifting weight for 

one person is 25kgs. See Fig.1

• Ensure the magnet is OFF before plugging in the machine.

• Do NOT use in wet or damp conditions. Failure to do so may result in personal injury.

• Do NOT use in the presence of flammable liquids, gases or in high risk environments. Failure to do 

so may result in personal injury.

• BEFORE activating the machine, inspect all electrical supply cables (including extension leads), 

and replace if damaged. DO NOT use if there are any signs of damage.

• Only use extension cables approved for site conditions.

• BEFORE activating the machine, ALWAYS check the correct function of all operational systems, 

switches, magnet etc.

• BEFORE operating, the machine MUST be securely restrained to a fixed independent feature (by 

using safety strap RD4329, or other means) to reduce the potential free movement, should the 

magnet become detached from the work piece. Failure to do so may result in personal injury.

• ALWAYS wear approved eye protectors, ear defenders and recommended PPE at ALL times when

operating the machine.

• Disconnect from power source when changing cutters or working on the machine.

• Cutters and swarf are sharp, ALWAYS ensure that hands are adequately protected when

changing cutters or removing swarf. Use a tool or brush where necessary to remove any swarf or

the cutter from the arbor.

• Before operating the machine, ALWAYS ensure cutter-retaining screws are secured tightly.

• Regularly clear the work area and machine of swarf and dirt, paying particular attention to the

underside of the magnet base.

• ALWAYS remove tie, rings, watches and any loose adornments that might entangle with the

rotating machinery before operating.

• ALWAYS ensure that long hair is securely enclosed by an approved restraint before operating the

machine.

• Should the cutter become stuck in the work piece, stop the motor immediately to prevent

personal injury. Disconnect from power source and turn arbor to and fro. DO NOT ATTEMPT TO

FREE THE CUTTER BY SWITCHING THE MOTOR ON AND OFF. Wear safety gloves to remove the

cutter from the arbor.

• If the machine is accidentally dropped, ALWAYS thoroughly examine the machine for signs of

damage and check that it functions correctly BEFORE resuming drilling.

• Regularly inspect the machine and check for any damaged or loose parts.

• ALWAYS ensure when using the machine in an inverted position that only the minimum amount of

coolant is used, and that care is taken to ensure that coolant does not enter the motor unit.

• Cutting tools may shatter, ALWAYS position the guard over the cutter before activating the 

machine. Failure to do so may result in personal injury.

• On completion of the cut, a slug will be ejected. DO NOT operate the machine as the ejected slug 

may cause injury.

• When not in use ALWAYS store the machine in a safe and secure location.

• ALWAYS ensure that approved Unibor agents conduct repairs.

Summary of Contents for E4000 Perm

Page 1: ...1 Magnetic Drilling Machine WWW UNIBORUSA COM This machine is CSA approved Model Number E4000PM V1...

Page 2: ...2...

Page 3: ...anel Gear Selection Extension Cable Selection Mounting Of Cutters Troubleshooting Wiring Diagram Machine Parts Motor Gearbox Parts Pipe Adapter Fitting the Chuck Maintenance Cutting Speed Selection Wa...

Page 4: ...metals The magnet is used to hold the drill in place whilst the drill is functioning It is designed for use in fabrica tion construction railways petrochemical and any other applications when drillin...

Page 5: ...is grounded 3 Don t expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock 4 Do not abuse the cord Never use the cord to carry the tools or...

Page 6: ...users 6 Maintain tools with care Keep cutting tools sharp and clean Properly maintained tools with sharp cutting edges are less likely to bind and are easier to control 7 Check for misalignment or bi...

Page 7: ...r manual for operational and safety issues with regards to this machine 2 Dispose of the machine and electrical components correctly 3 Eye protection must be worn when operating the machine 4 Ear defe...

Page 8: ...16 wide Holding Force at 20 C with 1 minimum plate thickness 1124lbs The use on any material less than 1 thick will progressively reduce the magnetic performance If possible substitute material shoul...

Page 9: ...rotected when changing cutters or removing swarf Use a tool or brush where necessary to remove any swarf or the cutter from the arbor Before operating the machine ALWAYS ensure cutter retaining screws...

Page 10: ...esirable it does not increase the speed of penetration and will cause the safety overload protection device to stop the motor the motor can be restarted by operating the motor start button and may cau...

Page 11: ...11 s Control Panel...

Page 12: ...c drill is fitted with a 2 speed gearbox The gear is used to reduce the output speed when using larger cutters Up to 1 3 16 diameter cutters gear position 1 should be used 1 3 16 to 2 diameter cutters...

Page 13: ...urce care must be taken in using a cable of adequate capacity Failure to do so will result in a loss of traction by the magnet and a reduction of power from the motor Assuming a normal AC supply of th...

Page 14: ...ters Lay the machine on its side with feed handles uppermost ensuring arbor is wound down to its lowest point to enable access to socket screws RD4066 Take appropriate pilot and place through the hole...

Page 15: ...irty or damaged Bottom of magnet not clean and dry Bottom of magnet not flat Work piece is not bare metal Work piece is not flat Work piece is too thin less than 3 5mm Defective control unit Defective...

Page 16: ...16 s Wiring Diagram...

Page 17: ...17 s Machine Parts...

Page 18: ...18 s Machine Parts...

Page 19: ...19 s Motor Gearbox Parts...

Page 20: ...20 s Motor Gearbox Parts...

Page 21: ...n line with the longitudinal axis of the pipe Switch on the magnet and move the sliding plates down to the outside diameter of the pipe Tighten the screws on both sides by hand then check once again t...

Page 22: ...the two grub screws at the top of the arbor When the arbor has become detached from the spindle this can then be removed Remove the arbor support bracket and guard with the arbor retained Mount the ch...

Page 23: ...Check alignment of the machine Check grease Check armature Visually check the machine for damage The machine must be checked before operation for any signs of damage that will affect the operation of...

Page 24: ...ny further necessary adjustments Try to ensure that all the screws are exerting a uniform pressure on the slide from top to bottom A perfectly adjusted slide will operate freely up and down without an...

Page 25: ...25 s Cutting Speed Selection...

Page 26: ...oad or insufficient servicing or maintenance 3 Defects caused by using accessories components or spare parts other than original Unibor parts 4 Tools to which changes or additions have been made 5 Ele...

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Page 30: ...29 s Extra...

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Page 33: ...32 WWW UNIBORUSA COM This machine is CSA approved...

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