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15

2.7 - BURNER

2.7.2 - CHOICE OF THE BURNER

The correct choise and the adjustment of the
burner are foundamental for the best operation of
the boilerand then they shall be accurate and
not underevaluated.
The burner will be selected by verifying that
its working diagram (fuel flow rate - pressure in
the furnace) is compatible with the same
features declared for the boiler.
Remember that the smoke side resistance, i.e.
the counterpressure in the furnace, are referred
to "0" draught at the chimney base.
It is also convenient that the burner blast tube
have its length not shorter than that shown in
table 18 and that the flame have a shape
suitable to the characteristics of the  ELLPREX
furnace.
In fact to better exploit all the heating surface of
the reversed flame furnace it is necessary to
use burners capable to guarantee a long and
narrow flame at all operating conditions or also
at minimum input in case of two stage or
modulating burners.
Too short flames can cause a localized
overheating of the front part of the furnace, and
the combustion products, not sufficiently cooled
down, entering the smoke pipes at a   too
high temperature, can cause important da-
mages to the boiler.
The burner manufacturing companies are
able to supply the flame dimensions
developped by their burners.
More informations are given in the paragraph
"Commissioning".

BOILER MODEL

øA

mm

L

mm

fig. 20

ELLPREX 2200 - 2650

380

350

ELLPREX 1570 - 1850

320

320

ELLPREX 1100 - 1320

320

300

ELLPREX 760 - 970

270

270

ELLPREX 290 - 630

220

250

ELLPREX 170 - 240

180

250

2.7.1 - CONFORMITY OF THE BURNER

All the burners equipping the ELLPREX boilers
must be CE certificated and must conform to

the following directives and standards:
- Gas Appliances Directive (90/396/CEE);
- EMC Directive (89/336/CEE).
- EN 267 - Automizing oil burners of

monobloc type - Testing -

- EN 676 - Automatic forced draught burners

for gaseous fuels.

ELLPREX 3000

380

400

BURNER BLAST TUBE MIN. LENGTH

2.7.3 - BURNER INSTALLATION

Before fitting the burner it is necessary to verify
the position of the turbulators inside  the smoke
pipes: each pipe must have its turbulator and
this one has to be positioned as indicated in
the table on page 33.
When mounting the burner to the boiler front
door, check for soundness around the burner
flange and its gasket.
Each boiler is supplied with a length of ceramic
fibre rope (cross section 25x25 mm).

This rope has to be put around the burner
tube to completely seal the tube and the
hole in the door insulation.

Be careful not to leave fissures between the
burner tube and the hole in the door.
In case a cone, having a diameter langer than
the burner tube, the cone is to be removed
before fitting the burner and refitted later on.
After the burner has been fitted, check that the
flexible hoses for the oil and the electrical cables

are long enough to allow the 90° opening of
the boiler door.
For gas burners the use of flexible pipes for
the gas is not allowed; so the final part of the
gas feeding line to the burner must have the
possibility to be removed, via a threaded or
flanged connection.

ELLPREX 3500 - 4000

400

400

ELLPREX 4500 - 6000

500

480

ELLPREX 6500 - 7000

500

630

Summary of Contents for ELLPREX Series

Page 1: ...26739 01 13 rev 4 ELLPREX INSTALLATION USE AND SERVICING INSTRUCTION to be kept by the user...

Page 2: ...boiler house the safety devices the chimney the fuel supply lines the electrical installations and all the other local requirements and safety instructions Approvals The UNICAL boilers ELLPREX range h...

Page 3: ...ter systems BS 5546 Installation of gas hot water supplies for domestic purposes 2nd Family Gases BS 6644 Ventilation for gas appliances of rated input exceeding 60 kW HEALTH SAFETY DOCUMENT No 635 Th...

Page 4: ...2 7 3 Burner installation page 15 2 8 Connection of the sight glass to the burner via a cooling line page 16 2 9 Casing assembly page 16 STANDARD PANEL BOARD page 24 3 1 Panel board type 21057 functio...

Page 5: ...by a textile in mineral fiber For models from ELL 4500 to ELL 7000 the outer shell is insulated with a felt lamellar matress thick 50 mm protected by an alumi fig 1 1 2 WORKING PRINCIPLE The ELLPREX b...

Page 6: ...190 251 264 298 398 462 565 Water side pressure loss m w c 0 09 0 15 0 19 0 33 0 12 0 21 0 16 0 28 0 09 0 17 0 14 0 25 0 21 0 38 9 15 15 28 13 25 17 34 16 29 24 43 32 55 Smoke side pressure loss mm w...

Page 7: ...1122 1122 B mm 1605 1800 1995 1432 1432 1432 C mm 190 190 190 D mm 195 195 195 E mm F mm 190 190 190 G mm 765 765 765 H mm 480 480 480 1989 2184 2379 L mm 125 125 125 1540 1540 1540 M mm 298 298 298 N...

Page 8: ...H mm 595 595 640 640 690 690 2346 2686 2781 3151 3225 3545 L mm 180 180 75 75 75 75 1540 1540 1650 1650 1810 1810 M mm 461 461 561 561 661 662 N mm 330 670 510 880 670 990 O mm 500 500 550 550 700 700...

Page 9: ...G mm 1315 1535 1535 H mm 772 915 915 3835 3879 4279 L mm 115 144 144 1990 2271 2271 M mm 325 377 777 N mm 1100 1060 1060 O mm 1330 1280 1420 P mm 1620 1870 1870 Q mm 3200 3164 3564 R mm Nominal Outpu...

Page 10: ...00 3800 5000 4180 5500 4560 6000 4940 6500 5320 7000 3638 3 4838 7 4064 2 5421 8 4446 8 5914 4877 6506 2 5255 3 6989 2 5689 8 7590 5 6012 6012 7058 7058 7909 7909 0 70 0 85 0 80 1 05 0 95 1 15 1 00 1...

Page 11: ...ion is highly recommended To allow the cleaning of the smoke pipes in front of the boiler a clearance equal to the length of the boiler has to be available With the boiler door opened at 90 the distan...

Page 12: ...the entity of the reinstatement water to avoid inconvenients due to untreated water For that reason it is suggested to fit in the feeding line to the boiler a water meter for small capacities 2 5 2 C...

Page 13: ...le A Adjustment in vertical way it is possible only by introducing some washers of convenient thickness under the hinge on which the door rotates fig 17 B Adjustment in transversal way it is possible...

Page 14: ...L H side are normally used as rotating hinges from Right to Left whilst the two ones on the R H side are used as closing hinges Exactly the contrary will happen when the door is hinged on the R H side...

Page 15: ...0 970 270 270 ELLPREX 290 630 220 250 ELLPREX 170 240 180 250 2 7 1 CONFORMITY OFTHE BURNER All the burners equipping the ELLPREX boilers must be CE certificated and must conform to the following dire...

Page 16: ...REX 1850 30001 casing upper part ELLPREX 1850 30002 casing front part ELLPREX 2200 30003 casing rear part ELLPREX 2200 30004 casing upper part ELLPREX 2200 30002 casing front part ELLPREX 2650 30081 c...

Page 17: ...ion B Locate the side panels 3 and 4 with the lower bend inside the bottom L profiles and the upper bend in the seats of front and rear tube plates To determine which is the left and right panel ensur...

Page 18: ...ht panel ensure that the cable clamp plates are positioned facing toward the front edge Fit the four flathead screws 8 on the inner bend of the rear side panels 3b 4b C Open the combustion chamber doo...

Page 19: ...nd to the upper L profile To determine which is the left and right panel ensure that the cable clamp plates 5 are positioned facing toward the front edge C Open the combustion chamber door and fit the...

Page 20: ...e side panels 3a 3b 3c and 4a 4b 4c with the lower bend inside the bottom L profiles and hooking the upper bend to the upper L profile To determine which one of the front side panels is the left or th...

Page 21: ...les and hook them to the screws fitted to the upper square tube To determine which one of the front side panels is the left or the right ensure that the cable clamp plates 5 are positioned facing towa...

Page 22: ...thermostat 3 minimum thermostat 4 We recommend that the introduction of the sensors is made up to bottom of the bulb holder s To get a better contact introduce also the arcuated spring 6 and secure th...

Page 23: ...of the two side screws from the panel board rotate its cover towards the front and insert the cables and the capillaries of thermometer and thermostats through the slots on its base Insert the capill...

Page 24: ...een the switching points of the two double pole is 6 C not adjustable Theminimumthermostat accessiblethrough the opening of the panel board cover switches OFF the C H pump during the reacing of the st...

Page 25: ...er and flow are included in the supply the room sensors for the C H systems No 1 and No 2 are optionals The mixing valve and the relevant motor are not supplied by Unical When the room sensor is not f...

Page 26: ...G V 6 6 7 7 8 8 9 9 10 10 2nd stage Tm Minimum thermostat Ts High limit thermostat Vm2 Mixing valve for 2nd zone A Burner lockout warning lamp eventual B Hourmeter eventual 3 5 ELECTRICAL WIRING DIAGR...

Page 27: ...08 RELAY FUNC 1 00 30 C 90 C RELAY TEMP 1 30 C 2K 10K HYST RELAY 1 5K 00 03 RELAY FUNC 2 00 00 01 OFF ON SCREED 00 OFF See explanation SCREED PROGR RETURN Default IV Value range Designation HOTWATER...

Page 28: ...00 24 00 OUT TEMP DEL 1 0K 50K SLOPE OFFSET 5K 00 01 OFF ON B HEAT SINK 01 ON Exit level using RETURN Default IV Value range Designation HEATING CIRCUIT 1 00 04 HC FUNCTION 00 00 03 PUMP MODE 00 5 25...

Page 29: ...ensor code no required after input there is a restart of the controller RETURN end of INSTALLATION Start INSTALLATION Set value Save value and next value Start INSTALLATION Set value Save value and ne...

Page 30: ...02 OPTIMIZAT 00 0 00 3 00 h M OPT TIME 2 00 h 0 00 3 00 h ECONO OPTI 0 00 h 0000 9999 PC ENABLE 0000 Default IV Value range Designation HEATING CIRCUIT 2 MODE 5 C 40 C T ROOM DES 1 20 C 5 C 40 C T RO...

Page 31: ...Mo Tu We TH Fr 06 00 to 22 00 Sa Su 07 00 to 23 00 Value range Designation HEAT CIRCUIT 2 HEAT PROGRAM 1 FACTORY SETTING Mo Tu We TH Fr 06 00 to 08 00 16 00 to 22 00 Sa Su 07 00 to 23 00 HEAT PROGRAM...

Page 32: ...hydraulic schemas shown in the figs 35 36 are principle schemas in case of different system circuits contact please our after sale service dept which will supply you with all the necessary informatio...

Page 33: ...ponsibility of a specialized and well trained burner technician authorised by the burner manufacturer In that occasion a commissioning report has to be filled out POSITION OF THE CORE INSIDE THE TURBU...

Page 34: ...RSTCOMMISSIONING At the commissioning stage of the boiler a qualified technician has to perform the following checks Internal and external sound test of burner and fuel feeding pipe Adjustment of the...

Page 35: ...0 position 5 1 GENERAL RULES Before effecting any operation of cleaning or maintenance disconnect the boiler from the electrical supply acting on the main switch onto the panel board In case of failur...

Page 36: ...ty and control devices imposed by local requirements that cannot be attributed to the constructive geometry and or to the materials used and to the constructive technique and therefore they are not co...

Page 37: ...37 Notes...

Page 38: ...38 Notes...

Page 39: ...39 Notes...

Page 40: ...Unical AG declines any liability for the inaccuriaces that may appear due to errors in trascription or printing It also reserves the right to introduce those modifications to its products that it con...

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