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Care, maintenance and repair

PK 1 | Version 1.03

11

9

Care, maintenance and repair

9.1 Care by cleaning

The Mobile gantry crane must always be kept in a clean   
condition.

All plastic and lacquered surfaces should be cleaned 
using a soft, damp cloth and a neutral cleaning agent. 

Remove any excess lubricant or leaked oil using a dry, 
lint-free cloth.

9.2 Maintenance 

Step 1: Visual inspection:

Check the gantry crane for wear or defects be-
fore each use. The gantry crane must not be put 
into operation if wear or a defect is found.

Step 2: Regularly grease the locking bolts and bearings 

for the height adjustment levers with high quality 
grease and oil the roller bearings.

Step 3: Check the hooks and locking bolts for wear or 

defects and replace them if necessary.

Step 4: Make sure that all safety instructions on the gan-

try crane are clearly legible.

10 Checking the gantry crane

The gantry crane must be inspected for operational 
safety by a qualified person in accordance with the pro-
visions of the German Ordinance on Industrial Safety 
and DGUV Rule 100-500, Chapter 2.8, before first use 
and as required at intervals of no more than 1 year. A 
person may be considered qualified if he / she has at 
least the qualification previously given to the expert. The 
scope of testing and the inspection deadlines are i.a. 
according to the results of the risk assessment to be 
carried out.

Type, extent and deadlines of the tests described in the 
DGUV Rule 100-500 are previous practice and comply 
with the rules of technology. The test is essentially a vi-
sual and functional test. It covers the examination of the 
condition of the components and equipment, the com-
pleteness and effectiveness of the safety equipment 
and the completeness of the test book. If a test period of 
no more than one year is adhered to, the operator can 
assume that this period is adequate. Verification of the 
gantry crane must be verified by a log book.

 

11 Disposal, recycling of used devices

Please take care in your own interest and in the interest 
of the environment that all component parts of the ma-
chine are only disposed of in the intended and permit-
ted way. 

11.1 Decommissioning

Immediately decommission disused machines in order 
to avoid later misuse and endangering of the environ-
ment or personal safety.

Step 1: Eliminate all environmentally hazardous operat-

ing materials from the used device.

Step 2: If required, disassemble the machine into easy-

to-handle and usable components and parts.

Step 3: Dispose of machine components and operating 

materials by the disposal channels provided.

When lowering the load there is a risk of crushing 
the upper and lower limbs.

Use protective gloves!

NOTE!

Never use strong cleaning agents to clean the de-
vice. Such cleaning agents might damage or destroy 
the device.

DANGER!

Maintenance and repair works must only be perfor-
med by specialists.

DANGER!

Observe the test regulations and safety instructions 
for the lifting equipment used with the gantry crane. 
Carefully read the appropriate sections in the 
instructions accompanying the lifting equipment!

Summary of Contents for 6172100

Page 1: ...PK 1 PK 1 Operating Instructions Mobile gantry crane PK 1...

Page 2: ...ns and error Contents 1 Introduction 3 1 1 Copyright 3 1 2 Customer service 3 1 3 Limitation of liability 3 2 Safety 3 2 1 Symbol explanation 3 2 2 Obligations of the operating company 4 2 3 Requireme...

Page 3: ...ned from using the application which then could be shared and be valuable to develop our products even further 1 3 Limitation of liability All information and notes in these operating instructions wer...

Page 4: ...ond to the cur rent status of the regulations and must adapt these if necessary The operating company must unambiguously reg ulate and determine the responsibilities for instal lation operation troubl...

Page 5: ...r personal protec tive equipment while performing different tasks on and with the machine which are indicated in the individual paragraphs of these instructions The personal protective equipment is ex...

Page 6: ...rsonal injury and property damage They are to be replaced immediately If the safety signs are not immediately recognizable and comprehensible the gantry crane should be taken out of operation until ne...

Page 7: ...of polystyrene PS Deliver these substances to a collection point for recyclable materials or to the waste disposal company which looks after your region 5 3 Storage The Mobile gantry crane should be l...

Page 8: ...shers 6 spring washers 7 and nuts 8 Proceed with the other chassis carrier and verti cal carrier as well Step 6 Slide the vertical support 21 into the vertical support 23 and insert one of the pins in...

Page 9: ...the ground on which the gantry crane stands is level level and sufficiently stable Never attach a load to the gantry crane which may slip or whose parts are not firmly connected Never use the gantry...

Page 10: ...vers fig 3 1 2 Insert the locking bolt into the upper hole Fig 5 1 Lift the carrying hook with the upper securing bolt Fig 5 3 Lift the height adjustment lever slightly to loosen the weight on the low...

Page 11: ...DGUV Rule 100 500 are previous practice and comply with the rules of technology The test is essentially a vi sual and functional test It covers the examination of the condition of the components and...

Page 12: ...em No and year of manufacture on the type plate fixed to the Mobile gantry crane Example The castor for the gantry crane PK1 must be ordered The castor has the number 27 in the spare parts dra wing 1...

Page 13: ...pare parts drawing In case of service the following drawing shall help to identify the necessary spare parts If necessary send a copy of the parts drawing with the marked components to your authorised...

Page 14: ...Year of manufacture 20_____ complies with all relevant provisions of the above mentioned directive as well as the other applied directives below including their applicable modifications at the time o...

Page 15: ...Notes PK 1 Version 1 03 15 14 Notes...

Page 16: ...www unicraft de...

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