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ESW 900 | Version 2.04

Intended use

2.5 General safety regulations

Setting up, retrofitting, maintenance and inspection 
work may be carried out only on equipment that is not in 
operation. The work is allowed for trained personnel 
only.

It is important to point out that the making of any unau-
thorised modifications or changes to the machine is not 
permitted.

Operating personnel must always ensure that the maxi-
mum load is never exceeded.

Personnel must not stand underneath a suspended load 
as this could come loose and fall. 

Personnel must not ride on or be lifted by the equip-
ment. Access to lifting equipment is not permitted.

2.6 Safety information for operating personnel

No operational mode which could compromise the 
safety of the wire rope hoist may be undertaken.

It is the responsibility of the operator to ensure that no 
unauthorised personnel work on the wire rope hoist (e.g. 
also by working on equipment in a manner contrary to 
authorised use).

It is the responsibility of the operator to check the wire 
rope hoist at least once before use (once a day) for ex-
ternally apparent damage or defects and to report any 
changes (including to the way the machine is operating) 
which are likely to compromise safety.

It is the responsibility of the operator to ensure that the 
the wire rope hoist is operated only in perfect order and 
condition.

It is the responsibility of the operator to insist that oper-
ating personnel must wear protective clothing wherever 
necessary.

Under no circumstances must safety devices be re-
moved or put of operation (potential risk of serious 
crushing, danger to life). 

If it is necessary to remove any safety devices for fitting, 
repair or maintenance work, they must be re-installed 
immediately after maintenance or repair is complete.

2.7 Checks

Hoisting cables are classed as a load-carrying device 
requiring inspection. For this reason, the following 
guidelines issued by the trade association central office 
for accident prevention regarding steel cables used in 
lifting operations must be complied with: DIN 685 Part 5 
Nov. 1981, UVV, BGV D8 (VBG 8 April 1997) and UVV, 
BGV D6 (VBG 9 April 2001) and DIN EN 818-7 Septem-
ber 2002.

A record of maintenance and inspections carried out 
must be entered in the crane inspection log book (e.g. 
any adjustment to the brakes or clutch). 

3 Intended use

The electric wire rope hoist must only be used for lifting 
free-moving loads weighing up to the maximum speci-
fied load. 

The electric wire rope hoist may be operated only by 
personnel who have been trained in its use.

The proper use also includes observing all indications in 
these operating instructions. Any use beyond the proper 
use or any other use is regarded as misuse. 

Under no 

circumstances may personnel be lifted. 

Stürmer Maschinen GmbH accepts no liability for any 
constructional or technical modifications carried out on 
the electric wire rope hoist. 

Any claims due to damages because of not intended 
use are excluded. 

3.1 Foreseeable misuse

If the intended use is observed, any reasonably foresee-
able misuse which could lead to hazardous situations 
with personal damage is impossible with the wire rope 
hoist.

3.2 Residual risks

Even if all safety regulations are observed a residual risk 
in the operation of the wire rope hoist will remain, as de-
scribed below. 

All persons working with the wire rope hoist must be 
aware of these residual risks and follow the instructions 

NOTE!

All local regulations (the latest valid version) which 
apply in the country where the device is used must 
be complied with
In Germany, currently
BGV A1 - Principles of Prevention
BGV A3 (VBG 4) - Electrical systems and equipment 
BGV D6 (VBG 9) - Cranes
BGV D8 - Winching, lifting and pulling equipment
BGR 500 (VBG 9a)  - Load carrying devices used 
with lifting equipment
BGV B3 (VBG 121)  - Noise 
BGG 905 (ZH 1/27)  - Principles for testing cranes
EC Machine guidelines 2006/42/EC

Summary of Contents for ESW 900

Page 1: ...ESW 900 ESW 900 Operating Instructions Electric Wire Rope Hoist ESW 900...

Page 2: ...Customer service 3 1 3 Limitation of liability 3 2 Safety 3 2 1 Symbol explanation 3 2 2 Obligations of the operating company 4 2 3 Requirements to staff 5 2 4 Personal protective equipment 5 2 5 Gene...

Page 3: ...e to develop our products even further 1 3 Limitation of liability All information and notes in these operating instructions were summarised while taking applicable standards and rules the state of th...

Page 4: ...repared by her correspond to the current status of the regulations and must adapt these if necessary The operating company must unambiguously reg ulate and determine the responsibilities for instal la...

Page 5: ...the manufacturer Other personnel is not au thorized to perform these works Please contact our cus tomer service for the execution of all arising work 2 4 Personal protective equipment The personal pro...

Page 6: ...e requiring inspection For this reason the following guidelines issued by the trade association central office for accident prevention regarding steel cables used in lifting operations must be complie...

Page 7: ...arrier or dealer 5 2 Packaging All used packaging materials and packaging aids are recyclable and should be taken to a materials recycling depot to be disposed of The delivery packaging is made of car...

Page 8: ...e bottom onto an appropriate beam Step 3 Oil the cable before you use it for the first time Step 4 Connect the battery connection cable and the control panel with the connections of the wire rope hois...

Page 9: ...l and the load may drop The wire rope hoist load hook should only be secured to suitable suspension points on the load Under no circumstances may a load be subjected to a heavy blow or collision ATTEN...

Page 10: ...d undam aged condition Step 2 Check that the voltage of the voltage source is a 12 V direct current Step 3 Connect the crocodile clips to a 12 V battery The red cable with the positive pole and the bl...

Page 11: ...rdance with the actual signs of wear Contact the manufacturer for further information concerning mainte nance tasks and intervals Please find the contact data on chapter 1 2 Customer service Step 1 Lu...

Page 12: ...ge The cable guide should be checked when changing the cable and replaced if necessary Fig 5 Steel cable Maintenance intervals Maintenance tasks before each operation Check wire rope hoist for damage...

Page 13: ...he hook part 1 Fig 7 Dimension of the hook part 2 Fig 8 Dimension of the hook part 3 Fig 9 Dimension of the hook part 4 According to DIN 15405 Part 1 the load hook should be replaced if it has widened...

Page 14: ...and in the interest of the environment that all component parts of the ma chine are only disposed of in the intended and permit ted way 11 1 Decommissioning Immediately decommission disused machines i...

Page 15: ...re on the type plate fixed to the electric wire rope hoist Example Load hooks for the electric wire rope hoist must be or dered Type of device Electric wire rope hoist ESW 900 Item number 6190900 Posi...

Page 16: ...2 Spare parts drawing In case of service the following drawing shall help to identify the necessary spare parts If necessary send a copy of the parts drawing with the marked components to your author...

Page 17: ...Spare parts ESW 900 Version 2 04 17 13 3 Electrical wiring diagram ESW 900 Fig 11 wiring diagram ESW 900...

Page 18: ..._____ complies with all relevant provisions of the above mentioned directive as well as the other applied directives below including their applicable modifications at the time of the declaration EU di...

Page 19: ...0 h As nec essary As nec essary As nec essary annu ally Function test coupling cleaning as necessary wear test coupling Measurement of wear Cable hook Replacement switch connection cable Replacement c...

Page 20: ...www unicraft de...

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