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10

ESW-Series | Version 1.08

Operation

Fig. 6: Correct winding of the cable

Before starting work, make sure that the buttons are in 
the OFF position and that the steel cable is not wound on 
top of each other on the drum. The rope guide device en-
sures that the rope rolls up evenly. This avoids overloads 
which would occur if the rope were to be wound up une-
venly. To do this, always keep the rope in tension by at-
taching a small load. 

The safety hook must always be hooked into the suspen-
sion bracket, otherwise the wire rope hoist cannot be 
operated!

Even when fully extended, always leave at least 5 win-
dings on the cable drum or do not bridge the lower cable 
disconnection bracket mechanism in order not to da-
mage the cable.

Operation is carried out using the buttons on the control 
unit, which are to be switched depending on the direction 
of travel. Do not switch directly from forward to reverse, 
but let the device stop in between.

When the upper end stop is reached, the machine stops 
automatically.

CAUTION!

Risk of crushing!

Injuries to hands and fingers may result from 
improper use of the electrical cable winch.

-  Never grasp the cable while the equipment is in op-

eration.

DANGER!

Risk to life due to overload!

Beams not intended for use with the Electrical Cable 
Winch and its load-bearing capacity can give way.

-  The Electrical Cable Winch should always be sus-

pended from suitable equipment which has suffi-
cient load-bearing capacity to withstand the weight 
of the load and the Electrical Cable Winch.

If the load-bearing capacity is exceeded, the Electri-
cal Cable Winch may fail and the load may fall.

-  Only loads which do not exceed the load-bearing 

capacity may be suspended.

ATTENTION!

-  Do not carry people on the the electrical cable 

winch. 

-  Do not move loads which exceed the maximum 

load-bearing capacity of the the electrical cable 
winch (see type plate).

-  Children and other persons must be at an adequate 

distance from the working area.

-  Never carry out work on the winch under the influ-

ence of alcohol, drugs or medication and/or in the 
event of fatigue or illnesses affecting concentration.

-  Never touch the cable when the winch is in opera-

tion.

-   Never use the the electrical cable winch with dam-

aged or kinked cable.

-  The electrical cable winch must not be used for 

moving jammed or wedged loads.

-  Keep the safety distance.

-  Avoid over-use of jog control (repeated short im-

pulses to the motor).

-  Do not change the direction of movement suddenly.

-  Never allow heavy loads to hang for long periods of 

time in order to minimise the stress on the winch 
and prevent accidents.

 Use head protection!

Use protective gloves!

Wear safety boots!

Wear protective clothes!

NOTE!

-  Operating personnel must be familiar with the oper-

ation and functions of the Electrical Cable Winch 
and the safety regulations pertaining to it.

-  The operator is responsible for ensuring that all op-

erating personnel have had the necessary training.

ATTENTION!

Ensure that the cable is rolled up evenly.

NO

NO

OK

Summary of Contents for ESW Series

Page 1: ...ESW 500 Operating Instructions Electrical Cable Winch ESW 500 ESW 800...

Page 2: ...l explanation 3 2 2 Obligations of the operating company 4 2 3 Requirements to staff 5 2 4 Personal protective equipment 5 2 5 Safety devices 5 2 6 Safety labels 6 2 7 General safety regulations 6 2 8...

Page 3: ...ence and knowledge gained from using the application which then could be shared and be valuable to develop our products even further 1 3 Limitation of liability All information and notes in these oper...

Page 4: ...ing manuals prepared by her correspond to the current status of the regulations and must adapt these if necessary The operating company must unambiguously regu late and determine the responsibilities...

Page 5: ...onnel of the manufacturer Other personnel is not au thorized to perform these works Please contact our cu stomer service for the execution of all arising work 2 4 Personal protective equipment The per...

Page 6: ...hat the maxi mum load is never exceeded Personnel must not stand underneath a suspended load as this could come loose and fall Personnel must not ride on or be lifted by the equipment Access to liftin...

Page 7: ...served any reasonably fore seeable misuse which could lead to hazardous situations with personal damage is impossible with the electrical cable winch 3 2 Residual risks Even if all safety regulations...

Page 8: ...ooks after your region 5 3 Storage Clean the electrical cable winch oil the bearings and store them in a frost free and dry environment max 55 C Do not place anything on the electrical cable winch 6 D...

Page 9: ...Risk of crushing If improper work is carried out on the electrical cable winch there is a risk of injury to fingers and hands ATTENTION The carrier must be designed for the weight of the device and fo...

Page 10: ...equipment which has suffi cient load bearing capacity to withstand the weight of the load and the Electrical Cable Winch If the load bearing capacity is exceeded the Electri cal Cable Winch may fail a...

Page 11: ...aged condition Step 2 Attach the winch load hook to a suitable load at tachment point and check that the hook securing device is closed Step 3 Check that the load is securely attached to the hook Alwa...

Page 12: ...ontact data on chapter 1 2 Customer service Immediately reassemble all protective and safety equip ment after completing the repair and maintenance of the device NOTE The rope must not be completely u...

Page 13: ...rs or 10 000 load cycles under heavy operating conditions at shorter intervals Particular checks should be made on the links espe cially contact points for wear deformation wire breaks structural chan...

Page 14: ...in addition to the T V experts Specialists are customer service fitters of the manu facturer or specially trained technical personnel The inspection shall be documented in an inspection book The test...

Page 15: ...ocal waste disposal authority Consult a specialist disposal agent for recycling if needed 12 3 Disposal of lubricants Remove any leaking used or excessive grease at the lu bricating points Disposal no...

Page 16: ...r of manufacture on the type plate fixed to the device Example The load hook for the electrical cable winch ESW 500 must be ordered The load hook is identified in the spare parts drawing with the numb...

Page 17: ...parts drawing In case of service the following drawing shall help to identify the necessary spare parts If necessary send a copy of the parts drawing with the marked components to your authorised deal...

Page 18: ...18 ESW Series Version 1 08 Electrical Circuit Diagram 14 Electrical Circuit Diagram Fig 11 Electrical circuit diagram ESW 500 and ESW 800...

Page 19: ...elevant regulations of the aforementioned directive as well as any other applicable directives subse quently added including the changes applicable at the time the declaration was made Relevant EU dir...

Page 20: ...ESW 40 h 40 h 200 h As re quired 200 h As re quired An nually Lubricate bearings gears Functional check brake system Wear test brake disc Replacement brake disc Wear measurement load rope hook Replace...

Page 21: ...h 200 h As re quired 200 h As re quired An nually Lubricate bearings gears Functional check brake system Wear test brake disc Replacement brake disc Wear measurement load rope hook Replacement load ro...

Page 22: ...www unicraft de...

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