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Indended Use

ESW-Series | Version 1.08

7

2.9 Checks

Hoisting cables are classed as a load-carrying device re-
quiring inspection. For this reason, the following guide-
lines issued by the trade association central office for ac-
cident prevention regarding steel cables used in lifting 
operations must be complied with: DIN 685 Part 5 Nov. 
1981, UVV, BGV D8 (VBG 8 April 1997) and UVV, BGV 
D6 (VBG 9 April 2001) and DIN EN 818-7 September 
2002.

A record of maintenance and inspections carried out 
must be entered in the crane inspection log book (e.g. 
any adjustment to the brakes or clutch).  

3

Indended Use

The electrical cable winch must only be used for lifting 
free-moving loads weighing up to the maximum specified 
load. 

The electrical cable winch may be operated only by per-
sonnel who have been trained in its use.

The proper use also includes observing all indications in 
these operating instructions. Any use beyond the proper 
use or any other use is regarded as misuse. 

Under no 

circumstances may personnel be lifted. 

Stürmer Maschinen GmbH accepts no liability for any 
constructional or technical modifications carried out on 
the electrical cable winch.

Any claims due to damages because of not intended use 
are excluded. 

3.1 Foreseeable misuse

If the intended use is observed, any reasonably fore-
seeable misuse which could lead to hazardous situations 
with personal damage is impossible with the electrical 
cable winch.

3.2 Residual risks

Even if all safety regulations are observed a residual risk
in the operation of the electrical cable winch will remain, 
as described below.
All persons working with the electrical cable winch must 
be aware of these residual risks and follow the instruc-
tions which prevent any accidents or damage caused by 
these residual risks.

- Risk of crushing of upper and lower limbs while 

equipment is operating.

- During set-up and adjustment works it may be-

come necessary to remove safety devices installed 
by the customer. This causes different residual 
risks and hazard potentials each operator must be 
aware of.

4

Technical Data

4.1 Table

4.2 Type plate

Fig. 3: Type plate ESW 800

ESW 500

ESW 800

Load lifting capa-
city with /
without deflection 
pulley

250 kg
500 kg

400 kg
800 kg

Power connection 

230 V / 50 Hz

230 V / 50 Hz

Fuse

10 A

10 A

Cable

Ø 4,0 mm

Ø 5,0 mm

Tensile strength

1870 N/mm

2

 1960 

N/mm

2

 

Lifting speed
without /
with deflection 
pulley

8 m/min
4 m/min

8 m/min
4 m/min

Max. stroke           
with /              
without deflection 
pulley

30 m
15 m

30 m
15 m

Length of cable, 
control unit

5 m

5 m

Power rating

1000 W

1300 W

Sound pressure 
level (LWA)

71 dB(A)

71 dB(A)

Degree of        pro-
tection

IP 54

P 54

Mechanism group

1 Dm (M1)

1 Dm (M1)

Work duty

S3                      

20%-10min

S3              

20%-10min

Dimensions 
(LxWxH) [mm]

340x330x500 

340x330x500 

Weight

30 kg

32 kg

Summary of Contents for ESW Series

Page 1: ...ESW 500 Operating Instructions Electrical Cable Winch ESW 500 ESW 800...

Page 2: ...l explanation 3 2 2 Obligations of the operating company 4 2 3 Requirements to staff 5 2 4 Personal protective equipment 5 2 5 Safety devices 5 2 6 Safety labels 6 2 7 General safety regulations 6 2 8...

Page 3: ...ence and knowledge gained from using the application which then could be shared and be valuable to develop our products even further 1 3 Limitation of liability All information and notes in these oper...

Page 4: ...ing manuals prepared by her correspond to the current status of the regulations and must adapt these if necessary The operating company must unambiguously regu late and determine the responsibilities...

Page 5: ...onnel of the manufacturer Other personnel is not au thorized to perform these works Please contact our cu stomer service for the execution of all arising work 2 4 Personal protective equipment The per...

Page 6: ...hat the maxi mum load is never exceeded Personnel must not stand underneath a suspended load as this could come loose and fall Personnel must not ride on or be lifted by the equipment Access to liftin...

Page 7: ...served any reasonably fore seeable misuse which could lead to hazardous situations with personal damage is impossible with the electrical cable winch 3 2 Residual risks Even if all safety regulations...

Page 8: ...ooks after your region 5 3 Storage Clean the electrical cable winch oil the bearings and store them in a frost free and dry environment max 55 C Do not place anything on the electrical cable winch 6 D...

Page 9: ...Risk of crushing If improper work is carried out on the electrical cable winch there is a risk of injury to fingers and hands ATTENTION The carrier must be designed for the weight of the device and fo...

Page 10: ...equipment which has suffi cient load bearing capacity to withstand the weight of the load and the Electrical Cable Winch If the load bearing capacity is exceeded the Electri cal Cable Winch may fail a...

Page 11: ...aged condition Step 2 Attach the winch load hook to a suitable load at tachment point and check that the hook securing device is closed Step 3 Check that the load is securely attached to the hook Alwa...

Page 12: ...ontact data on chapter 1 2 Customer service Immediately reassemble all protective and safety equip ment after completing the repair and maintenance of the device NOTE The rope must not be completely u...

Page 13: ...rs or 10 000 load cycles under heavy operating conditions at shorter intervals Particular checks should be made on the links espe cially contact points for wear deformation wire breaks structural chan...

Page 14: ...in addition to the T V experts Specialists are customer service fitters of the manu facturer or specially trained technical personnel The inspection shall be documented in an inspection book The test...

Page 15: ...ocal waste disposal authority Consult a specialist disposal agent for recycling if needed 12 3 Disposal of lubricants Remove any leaking used or excessive grease at the lu bricating points Disposal no...

Page 16: ...r of manufacture on the type plate fixed to the device Example The load hook for the electrical cable winch ESW 500 must be ordered The load hook is identified in the spare parts drawing with the numb...

Page 17: ...parts drawing In case of service the following drawing shall help to identify the necessary spare parts If necessary send a copy of the parts drawing with the marked components to your authorised deal...

Page 18: ...18 ESW Series Version 1 08 Electrical Circuit Diagram 14 Electrical Circuit Diagram Fig 11 Electrical circuit diagram ESW 500 and ESW 800...

Page 19: ...elevant regulations of the aforementioned directive as well as any other applicable directives subse quently added including the changes applicable at the time the declaration was made Relevant EU dir...

Page 20: ...ESW 40 h 40 h 200 h As re quired 200 h As re quired An nually Lubricate bearings gears Functional check brake system Wear test brake disc Replacement brake disc Wear measurement load rope hook Replace...

Page 21: ...h 200 h As re quired 200 h As re quired An nually Lubricate bearings gears Functional check brake system Wear test brake disc Replacement brake disc Wear measurement load rope hook Replacement load ro...

Page 22: ...www unicraft de...

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