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Safety

K-Series | Version 1.03

5

2.3 Requirements to staff

Qualifications

The different tasks described in this manual represent 
different requirements to the qualification of the persons 
entrusted with these tasks.

Only persons reliable working procedures can be ex-
pected from, are allowed to perform all works. Persons 
the responsiveness of which is affected by e. g. drugs, 
alcohol or medication, are not allowed to work with the 
machine.

The qualifications of the personnel for the different tasks 
are mentioned below:

Operator

The operator is instructed by the operating company 
about the assigned tasks and possible risks in case of 
improper behaviour. Any tasks which need to be per-
formed beyond the operation in the standard mode 
must only be performed by the operator if it is indicated 
in these instructions and if the operating company ex-
pressively commissioned the operator.

Qualified personnel

Due to their professional training, knowledge and expe-
rience as well as their knowledge of relevant regulations 
the specialist staff is able to perform the assigned tasks 
and to recognise and avoid any possible dangers them-
selves.

Manufacturer

Certain works may only be performed by specialist per-
sonnel of the manufacturer. Other personnel is not au-
thorized to perform these works. Please contact our cus-
tomer service for the execution of all arising work.

2.4 Personal protective equipment

The personal protective equipment serves to protect 
persons against impairments of safety and health while 
working. The staff member has to wear personal protec-
tive equipment while performing different tasks on and 
with the machine which are indicated in the individual 
paragraphs of these instructions.

The personal protective equipment is explained in the 
following paragraph:

2.5 General safety regulations

Setting up, retrofitting, maintenance and inspection 
work may be carried out only on equipment that is not in 
operation. The work is allowed for trained personnel 
only.

WARNING!
Danger in case of insufficient qualification 

of the staff!

Insufficiently qualified persons cannot estimate the 
risks while using the chain hoist and expose them-
selves and others to the danger of severe or lethal 
injuries. 
-  Have all works only performed by qualified per-

sons.

-  Keep insufficiently qualified persons out of the 

working area. 

Head protection

The industrial helmet protects the head against fall-
ing objects and hitting on fixed objects.

Protective gloves

The protective gloves serve to protect the hands 
against sharp components as well as against fric-
tion, abrasions or deep injuries. 

Safety boots

Safety boots protect the feet from being crushed, fall-
ing parts and slipping over on slippery ground. 

Protective clothes

Protective clothes are made of a tightly fitted fabric 
without the protruding parts of low tear strength. 

NOTE!

All local regulations (the latest valid version) which 

apply in the country where the device is used must 

be complied with

In Germany, currently

BGV A1 - Principles of Prevention

BGV D8 - Winching, lifting and pulling equipment

BGR 500 (VBG 9a) - Load carrying devices used with 

lifting equipment

BGV B3 (VBG 121) - Noise 

BGG 905 (ZH 1/27) - Principles for testing cranes

EN 1494 - Mobile or movable jacks and associated 

lifting equipment

EC Machine guidelines 2006/42/EC

Summary of Contents for K 1001

Page 1: ...K S ERIES Chain Hoist K 1001 Operating Instructions Chain Hoist K 1001 K 2001 K 3001 K 5001 K 10001...

Page 2: ...o technical modifications and error Content Introduction 3 1 1 Copyright 3 1 2 Customer service 3 1 3 Limitation of liability 3 2 Safety 3 2 1 Symbol explanation 3 2 2 Obligations of the operating com...

Page 3: ...sing the application which then could be shared and be valuable to develop our products even further 1 3 Limitation of liability All information and notes in these operating instructions were summaris...

Page 4: ...respond to the cur rent status of the regulations and must adapt these if necessary The operating company must unambiguously reg ulate and determine the responsibilities for instal lation operation tr...

Page 5: ...wear personal protec tive equipment while performing different tasks on and with the machine which are indicated in the individual paragraphs of these instructions The personal protective equipment is...

Page 6: ...accident prevention regarding steel cables used in lifting operations must be complied with DIN 685 Part 5 Nov 1981 UVV BGV D8 VBG 8 April 1997 and UVV BGV D6 VBG 9 April 2001 and DIN EN 818 7 Septem...

Page 7: ...n to a materials recycling depot to be disposed of Type K 1001 K 2001 K 3001 Load carrying capacity t 1 2 3 Stroke mm 3000 3000 3000 Min hook to hook distance 317 414 465 Lifting force 320 N 365 N 385...

Page 8: ...he load Falling loads can cause serious injury or death Overload is vorbidden Check that the load never exceeds the maximum load stated on the name plate Never rock the lifted load Never stand linger...

Page 9: ...d Wear safety boots Wear protective clothing NOTE Operating personnel must be familiar with the oper ation and functions the chain hoist and the safety regulations pertaining to it The operator is res...

Page 10: ...igns of wear Step 3 Always ensure that all safety information on the the chain hoist is clearly legible Visual inspection and maintenance Wear protective gloves NOTE Never use strong cleaning agents t...

Page 11: ...ff chain links stiffened chain links When changing the chain check the chain guide and replace if necessary Fig 7 Chain dimensions Wear measurement and replace of the load hook Fig 8 Dimension of the...

Page 12: ...ok Fig 11 Dimension of the hole Pin hole Load hook Pin hole Hook Wear measurement and replace the Brake system Ratchet The brake discs must be replaced as soon as the mate rial thickness standard valu...

Page 13: ...equipment and the com pleteness of the test book If a test period of the max one year is adhered to the operator can assume that this period is adequate Checking the chain hoist must be verified by a...

Page 14: ...nd year of manufacture on the type plate fixed to the chain hoist Example The ratchet disc for the chain hoist must be ordered The ratchet disc has number 17 in the spare pars dra wing Type of device...

Page 15: ...2 Spare parts drawing In case of service the following drawing shall help to identify the necessary spare parts If necessary send a copy of the parts drawing with the marked components to your author...

Page 16: ...t Serial number ______________________ Year of manufacture 20_____ complies with all relevant provisions of the above mentioned directive as well as the other applied directives below including their...

Page 17: ...ary 200 h as nec essary annu ally Oil of the gearing and bearing Function test of the brake system Cleaning of the brake disc Wear test of the brake disc Replace of the brake disc Wear measurement ot...

Page 18: ...www unicraft de...

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