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KW-Series | Version 1.03

Safety

2.5 General safety regulations

Fitting, retrofitting, maintenance and inspection work 
may be carried out on non-operational equipment  only 
and by trained personnel only.

For reasons of safety, unauthorised modifications and 
changes to the crane scales are not permitted.

Operating personnel must always ensure that the maxi-
mum load is never exceeded.

Personnel must not stand  underneath a suspended load 
as this could come loose and fall. 

Personnel must not ride on or be lifted by the equip-
ment. Access to lifting equipment is not permitted.

2.6 Safety information for operating personnel

No operational mode which could compromise the safety 
of the crane scales may be undertaken

It is the responsibility of the operator to ensure that no 
unauthorised personnel work on the crane scales (e.g. 
also by working on equipment in a manner contrary to 
authorised use).

It is the responsibility of the operator to check the crane 
scales at least once before use (once a day) for exter-
nally apparent damage or defects and to report any 
changes (including to the way the machine is operating) 
which are likely to compromise safety.

It is the responsibility of the operator to ensure that the 
crane scales is operated only in perfect order and con-di-
tion.

It is the responsibility of the operator to insist that oper-
ating personnel must wear protective clothing wherever 
necessary.

Under no circumstances must safety devices be re-mo-
ved or put of operation (potential risk of serious crushing, 
danger to life). 

If it is necessary to remove any safety devices for fitting, 
repair or maintenance work, they must be re-installed im-
mediately after maintenance or repair is complete.

2.7 Tests

Lifting equipment is a testable suspension. It is therefore 
the Guidelines for Hoists issued by the German Employ-
ers' Liability Insurance Association, the Central Agency 
for Accident Prevention, the Test Guidelines and the test 
regulations according to DIN 685 Part 5 Nov. 1981, UVV, 
DGUV  Regulation 54 and UVV, DGUV  Regulation 54  
and UVV, DGUV  Regulation 52  and DIN EN 818-7 of 
September 2002.

The entry in the crane test book must be made via re-
pairs and tests carried out. 

2.8 Basic security instructions 

For good performance and accurate measurement, the 
points below should always be followed:
1. DO NOT overload the scale. Overloading will damage 

the load cell and void the warranty.

2. Do not attach a permanent load. This can damage the 

measuring mechanism as well as safety-relevant 
parts.

3. It is essential to prevent overloading of the balance 

above the specified maximum load (Max), less any 
Tara load that may already be present. This could da-
mage the scale (risk of breakage!).

4. Check chain and hook before each use. Check the 

clamp, pins and screws regularly.

5. Check the battery constantly. If the scale is no longer 

supplied with power, charge the battery with the 
appropriate charger or replace it with a full battery.

6. Turn the load, if necessary, instead of the balance.
7. NEVER use the scale during thunderstorms (lightning, 

rain, etc.).

8. Store the device in a dry and well-ventilated area. The 

crane scale must NOT be stored outdoors.

9. NEVER attempt to repair the balance yourself.
10. Only load the balance in the vertical direction of pull.
11. Always avoid vibrations and horizontal forces.
12. Avoid sudden, sudden acceleration or deceleration 

of the load (risk of breakage!).

HINWEIS!

All local regulations (the latest valid version) which 
apply in the country where the device is used must be 
complied with
In Germany, currently
DGUV  Regulation 1 - The principles of prevention
DGUV  Regulation 3 - Electrical systems and means 
of production
DGUV  Regulation 52 - Cranes
DGUV  Regulation 54 - Jacks, Lifting and Pulling 
Equipment
DGUV  Regel 100-500  Chapter 2.8 (BGR 500) -   
Operating Lifting equipment
DGUV Principle 309-001- Testing of Cranes
EG machine directives 2006/42/EG

Summary of Contents for KW 50

Page 1: ...KW S ERIES KW 50 Operating Instructions Crane scale KW 50 KW 100...

Page 2: ...2 1 Symbol explanation 3 2 2 Obligations of the operating company 4 2 3 Requirements to staff 5 2 4 Personal protective equipement 5 2 5 General safety regulations 6 2 6 Safety information of operatin...

Page 3: ...We are always interested in valuable experience and knowledge gained from using the application which then could be shared and be valuable to develop our products even further 1 3 Limitation of liabil...

Page 4: ...ecessary The operating company must unambiguously reg ulate and determine the responsibilities for instal lation operation troubleshooting maintenance and cleaning The operating company must ensure th...

Page 5: ...ct our cus tomer service for the execution of all arising work 2 4 Personal protective equipment The personal protective equipment serves to protect per sons against impairments of safety and health w...

Page 6: ...ility Insurance Association the Central Agency for Accident Prevention the Test Guidelines and the test regulations according to DIN 685 Part 5 Nov 1981 UVV DGUV Regulation 54 and UVV DGUV Regulation...

Page 7: ...cidents or damage caused by these resi dual risks Risk of crushing of upper and lower limbs while equipment is operating During set up and adjustment works it may be come necessary to remove safety de...

Page 8: ...kaging All used packaging materials and packaging aids are recyclable and should be taken to a materials recycling depot to be disposed of The delivery packaging is made of cardboard so please dispose...

Page 9: ...alling or whose parts are not firmly connected Never use a rusted or damaged Crane scale Never leave a load lifted by the crane scale unatten ded When lifting or lowering a load make sure that the ope...

Page 10: ...lifted with the Crane scale Do not make any sudden changes in the direction of movement Never hang heavy loads for long periods of time to minimize the load on the crane scale and prevent accidents W...

Page 11: ...t is lb kg kg Lights when the unit is kg Report stands for Annotation The weight is above the defi ned range Determination of the weight stabilization phase The weight is below the defi ned range SETU...

Page 12: ...off The Symbol TARE shines a The balance must not be locked otherwise the symbol will be displayed Locking unlockingif you want to lock the scale The symbol Step 1 Press or if you want to lock the sc...

Page 13: ...t 2000 to 3000 divisions Step 3 The default resolution will be restored the next time the balance is turned on or user settings are made If you want to use the changes later then save the new resoluti...

Page 14: ...the safety of the hook is closed NOTE The automatic shutdown can be set to the following values 0 never 5 min 15 min 30 min 60 min ATTENTION The Auto Off feature maximizes battery life It starts the...

Page 15: ...ry should be stored bet ween 20 C 4 F and 50 C 122 F The bat tery should be charged every three months 6 When charging the battery the green charging indica tor light comes on If the lamp is red charg...

Page 16: ...r the load hook After each use Relieve the crane scales immedi ately after each use Oil the load hook and the lifting eye well 40 hours Lubricate all bearings upon need Replacement of lifting eye and...

Page 17: ...d dusty or ag gressive environment high switching frequency high duty cycle the test intervals must be shortened Expert for the inspection of cranes apart from the experts of the T V only the experts...

Page 18: ...ale for repair Display does not show 0 after discharge Tare set Warm up time of the Crane scale too short 1 Set tare 2 Longer warm up time The Button The button re mains pressed after being pressed 1...

Page 19: ...ispatched at the discretion of the supplier Information about the device type item number and year of manufacture can be found on the type plate The type plate is mounted on the device Example The loa...

Page 20: ...ing should help you to identify necessary spare parts in case of service If necessary send a copy of the parts drawing with the marked components to your authorized dealer Fig 8 Spare parts drawing 14...

Page 21: ...Electrical wiring diagram KW Series Version 1 03 21 Circuit diagram Fig 10 Circuit diagram of KW 50 and KW 100...

Page 22: ...cluding any changes in force at the time of declaration Relevant EU directives 2014 35 EU Low Voltage Directive The following harmonized standards were applied DIN EN ISO 12100 2010 Safety of machines...

Page 23: ...n 1 03 23 16 Maintenance plan Maintenance plan KW 40 h 200 h Requirement yearly Lubricate bearings wear measurement Lifting eye hook replacement Lifting eye hook Sicherheitspr fung Crane scale Date Op...

Page 24: ...www unicraft de...

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