UNIFLEX-Hydraulik – 3 – www.uniflex.de
Contents
CE Declaration of Conformity .................................................................................................................... 2
Contents ................................................................................................................................................... 3
Chapter 1
Introduction ................................................................................................................. 5
Copyright .................................................................................................................................................................. 5
General information regarding the operating instructions ..................................................................................... 5
Safety and accident prevention ............................................................................................................................. 5
Pictograms ............................................................................................................................................................. 5
Chapter 2
Security and accident prevention ...................................................................................... 6
General Security notes .............................................................................................................................................. 6
The owner undertakes to: ...................................................................................................................................... 6
Obligations of the personnel .................................................................................................................................. 6
Hazards when operating the machine ................................................................................................................... 6
Usage to the intended purpose ............................................................................................................................. 6
Warranty and liability ............................................................................................................................................. 6
Informal safety measures ...................................................................................................................................... 7
Training of the personnel ....................................................................................................................................... 7
Control of the hose cutting and skiving machine ................................................................................................... 7
Safety measures for normal operation .................................................................................................................. 7
Hazards caused by electrical energy .................................................................................................................... 7
Maintenance and servicing, trouble-shooting ........................................................................................................ 7
Constructional modifications of the machine ......................................................................................................... 7
Cleaning the machine and waste disposal ............................................................................................................ 7
Security installations .............................................................................................................................................. 8
Emergency switch ................................................................................................................................................. 8
Security devices .................................................................................................................................................... 8
Test the correct functioning of the knife protection ............................................................................................... 8
Personal safety.......................................................................................................................................................... 8
Chapter 3
System Description ....................................................................................................... 9
Technical Data .......................................................................................................................................................... 9
Design ..................................................................................................................................................................... 10
Chapter 4
Commissioning .......................................................................................................... 11
Unpacking / Set up .............................................................................................................................................. 11
How to prevent damage when unpacking: .......................................................................................................... 11
Connecting the electric supply (Alternating Current) .............................................................................................. 12
Checking the rotating direction of the electric motor (only with 3-Phases) ......................................................... 12
Connecting the electric supply EM 3.4 DC (Continuous Current) ....................................................................... 12
Exhaust ................................................................................................................................................................ 13
Overload protection ............................................................................................................................................. 13
Commissioning the EM 1 ...................................................................................................................................... 13
Commissioning the EM 3.2 Ecoline ..................................................................................................................... 13
Chapter 5
Operating the machine ................................................................................................ 14
Work preparations ................................................................................................................................................... 14
Cutting of Hoses .................................................................................................................................................... 16
Cutting without pneumatic feeder ( EM 1 / EM 2 / EM 3.3 / EM 3.2 Ecoline ) ..................................................... 16
Cutting with EM 3.4 DC ....................................................................................................................................... 16
Brushing ................................................................................................................................................................. 17
Chapter 6
Maintenance .............................................................................................................. 18
Maintenance, Service, Repair .............................................................................................................................. 18
Daily Maintenance: .............................................................................................................................................. 19
Weekly Maintenance: .......................................................................................................................................... 19
Annually Maintenance: ........................................................................................................................................ 19
Disassembling the cutting blade ............................................................................................................................. 20
Assembling the cutting blade .................................................................................................................................. 20
Take off the round brush ......................................................................................................................................... 21
Mounting the round brush ....................................................................................................................................... 21
Change of the driving disk EM 3.4 DC .................................................................................................................... 22
Anhang / Appendix / Apèndice / Appendice ............................................................................................. 23
Ersatzteilliste / Spare Parts List / Pièces détachées / Lista de piezas de recambio ............................................... 23
Summary of Contents for EM 1
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