Uniflex EM 1, Operating Manual

Page 1: ...EN Copying and distributing this document and the use or communication of the contents thereof are forbidden without expressed authority Offenders are liable to the payment of damages All rights are r...

Page 2: ...ing standards directives and specifications were applied EG Richtlinie 2006 42 EG Directive 2006 42 EEC EG Richtlinie 2006 95 EG Directive 2006 95 EEC EMV Richtlinie 2004 108 EG EMC Directive 2004 108...

Page 3: ...he knife protection 8 Personal safety 8 Chapter 3 System Description 9 Technical Data 9 Design 10 Chapter 4 Commissioning 11 Unpacking Set up 11 How to prevent damage when unpacking 11 Connecting the...

Page 4: ...trique Esquema de circuitos el ctricos 31 EM 2 220 230 V 50 60 Hz 3 31 EM 2 400 V 50 60 Hz 3 32 EM 3 4 DC 24V 33 EM 3 4 DC 12VDC 24VDC 34 EM 3 2 Ecoline 35 EM 3 3 220 230 V 60 Hz 3 36 EM 3 3 440 460 V...

Page 5: ...erating this machine please read these operating instructions completely before starting up the machine By signing your name on the last page Appendix you confirm that you have read completely and und...

Page 6: ...dangers can arise for the operator or third persons or the machine and or other property can be damaged during operation of the machine The machine may only be used for its proper purpose and intended...

Page 7: ...ould carry out work on the electric power supply The electrical components of the machine need to be checked at regular intervals Any loose connections and damaged cables should be repaired immediatel...

Page 8: ...with such parts on the machine according to regulations Personal safety Irrespective of the local accident prevention regulations the following instructions should be observed as a means of protecting...

Page 9: ...Hosefeed Manual Manual Manual Manual Manual Noise Level 80 dBA 80 dBA 93 dBA 80 dBA 90 dBA Brake Motor YES YES Suction connection 30 mm 80 mm 40 mm 80 mm 40 mm Drive 1 2kW 1Ph 3 kW 12 VDC 2 0 kW 24 V...

Page 10: ...EM 3 4 DC 1 Cover 6 Cutting Support 11 Upper Hexagon Head Bolt 2 Blade Protection 7 Bending Bolt 12 Lower Hexagon Head Bolt 3 Brake Motor 8 Main Switch 13 Electric Motor 4 Pedal Switch 9 Handle 5 Hand...

Page 11: ...ten the machine to the packaging Use suitable lifting gear to lift the machine off the palette Note Pay attention to the correct balance Note Set the machine in such a way that it is accessible from a...

Page 12: ...type plate Note The rotating direction of the electric motor is indicated by an arrow on the motor chassis Note The connecting plug must comply with current local electrical regulations Checking the...

Page 13: ...ing two bore holes of 11 mm located in housing bottom The machine should extend about 30 mm over the table edge so that hoses to be cut may be jammed between the hexagon bolt Make sure that the voltag...

Page 14: ...be said for the distance between the holding pins Large hose diameter large distance see Picture A Small hose diameter small distance see Picture B Never cut without bending see Picture C Holding pin...

Page 15: ...nd the cutting blade cannot heat up The feeding speed has to be adapted to the material thickness Hose assemblies should be guided smoothly to the rotating cutting blade They should be cut evenly as w...

Page 16: ...ine in front of the holding pins on the cutting support Hold the hose ends tense with the hand lever and at the same time pull push the hose assembly through After cutting the hose line put the hand l...

Page 17: ...e the hose end on the skiving mandrel and hold while you use setting screw E to move the hose against the round brush Do this until the desired skiving depth has been reached Fasten the clamping screw...

Page 18: ...ydraulic oil connections for leakage loose connections abrasion and other damages Remove these faults immediately If a disassembling of protecting devices becomes necessary during the general assembli...

Page 19: ...remove any dirt particles Weekly Maintenance If necessary sharpen or exchange the blade Check the security settings of the blade protection Turn the machine off With a chain glove push the protection...

Page 20: ...drive shaft with a combination wrench between motor and brush EM 3 2 Ecoline EM 3 3 Secure the drive shaft with a ring wrench or a flat wrench SW22 and loosen the screw with a ring wrench or a ratch...

Page 21: ...pull the same off Secure the drive shaft against rotating The rotating direction of the nut equals to the rotating direction of the round brush Take nut and flange off and remove the round brush Mount...

Page 22: ...e engine screws 2x Take off the engine Exchange the disk Position the engine Take care that the engine sprocket meshes with the driving disk Remount and tighten the engine screws If distance plates ha...

Page 23: ...Article Deutsch English Fran ais Espanol 1 1 303 020 Kreiss ge Circular saw Scie circulaire Sierra circular 2 1 TM 160 x 2 5 x 20 Trennmesser Cutting blade Lame de coupe Cuchilla de corte 3 1 303 103...

Page 24: ...ier de blocage Palanca de bloqueo 6 1 300 001 0 Chassis Chassis Ch ssis Armaz n 7 1 See table E Motor Electric Motor Moteur lectrique Motor el ctrico 8 1 300 2001 Handhebel Hand lever Levier Palanca m...

Page 25: ...ugellager Bearing Roulement billes Rodamiento 7a 7b 1 1 311 015 4 311 056 4 Mitnehmerscheibe 12 VDC Mitnehmerscheibe 24 VDC Carrier Panel 12 VDC Carrier Panel 24 VDC Douille d ccouplement disque 12 VD...

Page 26: ...3 300 024 a A o r a A o r 230V 60Hz 1 300 026 a A o r a A o r 230V 50Hz 1 300 027 a A o r a A o r 200V 50Hz 3 300 025 a A o r a A o r 500V 50Hz 3 300 032 a A o r a A o r 380V 60Hz 3 Pos Anzahl Amount...

Page 27: ...UNIFLEX Hydraulik 27 www uniflex de EM 3 2 Ecoline 20 4 2 20 19 4 16 2 5 19 23 17 20 18 6 3 15 31 12 11 8 1 13 33 14 7 34 9 10 32 19 22 27...

Page 28: ...distance Chapa distancia 14 1 TM G 200x1 6x25 4 Trennmesser Cutting Blade Lame de coupe Cuchilla de corte 15 1 SK 575 4 UNIFLEX Zeichen klein UNIFLEX Logo small Logo UNIFLEX petit UNIFLEX Logotipo pe...

Page 29: ...corte 31 1 319 001 E Motor 1 8kW 230V 50Hz 1 E Motor 1 8kW 230V 50Hz 1 Moteur lectrique 1 8kW 230V 50Hz 1 Motor el ctrico 1 8kW 230V 50Hz 1 32 1 319 131 Motorschalter 230V 1Ph Motor Interrupter 230V...

Page 30: ...ines Ersatzteiles bitte unbedingt folgende Angaben machen When ordering spare parts please have the following information ready Veuillez indiquer imp rativement les donn es suivantes dans votre comman...

Page 31: ...UNIFLEX Hydraulik 31 www uniflex de Elektroplan Electric Circuit Diagram Sch ma lectrique Esquema de circuitos el ctricos EM 2 220 230 V 50 60 Hz 3...

Page 32: ...UNIFLEX Hydraulik 32 www uniflex de EM 2 400 V 50 60 Hz 3...

Page 33: ...UNIFLEX Hydraulik 33 www uniflex de EM 3 4 DC 24V...

Page 34: ...UNIFLEX Hydraulik 34 www uniflex de EM 3 4 DC 12VDC 24VDC...

Page 35: ...UNIFLEX Hydraulik 35 www uniflex de EM 3 2 Ecoline...

Page 36: ...UNIFLEX Hydraulik 36 www uniflex de EM 3 3 220 230 V 60 Hz 3...

Page 37: ...UNIFLEX Hydraulik 37 www uniflex de EM 3 3 440 460 V 60 Hz 3 380 415 V 50 Hz 3...

Page 38: ...UNIFLEX Hydraulik 38 www uniflex de Wartungsbuch Maintenance book Carnet d entretien Libro de mantenimiento Libretto die manutenzione Onderhoud boek...

Page 39: ...curit De plus je d clare avoir lu et compris enti rement la pr sente notice d instructions Confirmo con esto de haber participado en un entrenamiento interno para la operaci n de la m quina UNIFLEX y...

Page 40: ...UNIFLEX Hydraulik 40 www uniflex de Note...