UNIFLEX-Hydraulik - 3 - www.uniflex.de
CE-Declaration of Conformity ................................................................................................................................................ 2
Chapter 1
Introduction ............................................................................................................................................. 5
General information regarding the operating instructions .............................................................................................. 5
Safety and accident prevention ...................................................................................................................................... 5
Pictograms ..................................................................................................................................................................... 5
Chapter 2
Security .................................................................................................................................................. 6
Safety ................................................................................................................................................................................. 6
Safety information provided in the Operating manual .................................................................................................... 6
Obligations of the owner ................................................................................................................................................ 6
Obligations of the personnel .......................................................................................................................................... 6
Hazards when operating the machine ............................................................................................................................ 6
Usage to the intended purpose ...................................................................................................................................... 7
Warranty and liability ...................................................................................................................................................... 7
Informal Security Measures ........................................................................................................................................... 7
Training of the personnel ............................................................................................................................................... 7
Control of the hose crimper ............................................................................................................................................ 7
Safety measures for normal operation ........................................................................................................................... 7
Hazards caused by electrical energy ............................................................................................................................. 7
Dangers of hydraulic oil .................................................................................................................................................. 7
Maintenance and servicing, trouble-shooting ................................................................................................................. 7
Constructional modifications of the machine .................................................................................................................. 8
Cleaning the machine and waste disposal ..................................................................................................................... 8
Safety installations ......................................................................................................................................................... 9
Emergency switch
(if applicable) ................................................................................................................................ 9
Security installations ...................................................................................................................................................... 9
Safety-switch back stop (if applicable) ........................................................................................................................... 9
Path limitation ................................................................................................................................................................. 9
Hazards and safety measures ....................................................................................................................................... 9
Personal safety .............................................................................................................................................................. 9
Chapter 3
Description of the system ........................................................................................................................ 10
Design .............................................................................................................................................................................. 10
Technical Details HM 200 Ecoline, HM 200 Ecoline DC, HM 200, HM 250, HM 260 .................................................. 11
Chapter 4
Commissioning ..................................................................................................................................... 12
Unpacking / set up ....................................................................................................................................................... 12
Hydraulic Power Unit – Only ECOLINE DC: ................................................................................................................ 13
Filling with hydraulic oil ................................................................................................................................................ 13
Ventilate the Hydraulic System .................................................................................................................................... 13
Connecting the electric supply ..................................................................................................................................... 14
HM200Ecoline Connecting the electric supply ............................................................................................................. 15
Connecting the electric supply (Ecoline DC only) ........................................................................................................ 16
Chapter 5
Crimping .............................................................................................................................................. 17
Quick die change QDC 239.5 .......................................................................................................................................... 17
Insert the crimp dies 239 / 239L in the machine .......................................................................................................... 17
Take the crimp dies 239 / 239L out of the machine ..................................................................................................... 17
Set the crimp diameter / Crimp die table PB 239 ......................................................................................................... 18
General Notes for Crimping ......................................................................................................................................... 19
Control of the hose crimper .......................................................................................................................................... 19
Chapter 6
Maintenance ......................................................................................................................................... 20
Daily Maintenance works ............................................................................................................................................. 20
Monthly maintenance ................................................................................................................................................... 20
Six-month maintenance ............................................................................................................................................... 20
Annual maintenance .................................................................................................................................................... 20
Calibrate the crimp micrometer .................................................................................................................................... 21
Exchange Slide Bearings ............................................................................................................................................. 22
