Uniflex HM 200, Operating Manual

Page 1: ...hange EN Copying and distributing this document and the use or communication of the contents thereof are forbidden without expressed authority Offenders are liable to the payment of damages All rights...

Page 2: ...wing standards directives and specifications were applied EG Richtlinie 2006 42 EG Directive 2006 42 EEC EG Richtlinie 2014 35 EU Directive 2014 35 EEC EMV Richtlinie 2014 30 EU EMC Directive 2014 30...

Page 3: ...f applicable 9 Security installations 9 Safety switch back stop if applicable 9 Path limitation 9 Hazards and safety measures 9 Personal safety 9 Chapter 3 Description of the system 10 Design 10 Techn...

Page 4: ...egat PUU 45L 3 0_04 Electric Circuit Diagram for Aggregate under oil PUU 45L 3 0_04 440V 60Hz 3 33 HM 200 34 Elektroplan Steuerteil Electric Circuit Diagram Control Part 34 HM 200 35 Elektroplan Leist...

Page 5: ...that you have read completely and understood this Operating Manual The owner of the machine shall be obliged to only let such persons operate and carry out maintenance work on the hose crimper who sat...

Page 6: ...purpose and intended use when it is in perfect and safe working order Any faults have to be remedied immediately Compliance with all existing safety guidelines is mandatory for the safe operating of...

Page 7: ...manual the local regulations for accident prevention and environmental protection need to be available and they need to be observed All safety notes and danger indication need to be kept in legible c...

Page 8: ...ified and no parts may be built on or modified without the manufacturer s approval Any modifications need to be confirmed in writing by UNIFLEX Hydraulik GmbH Any parts that are not in perfect working...

Page 9: ...ards and safety measures Personal safety Irrespective of the local accident prevention regulations the following instructions should be observed as a means of protecting the health and safety of the m...

Page 10: ...on of the system Design Warning Always keep a safety distance of at least 120 mm to the crimp tool if the machine is switched on 1 Crimp tool 3 Hydraulic oil tank 2 Control 4 Main Switch 1 2 3 4 4 HM...

Page 11: ...2 piece Fittings 1 1 1 3 4 SAE R15 2 piece Fittings 1 1 1 3 4 Industrial 2 2 2 2 90 Elbow 1 1 2 1 1 2 1 1 2 1 1 2 Maximally permissible Crimp Area mm Dies PB 8 Dies PB 8 Dies PB 8 Dies PB 8 Maximally...

Page 12: ...ly remove all packaging Check the delivery for completeness using the delivery note Remove the four screws in the corners of the fastening Use a fork lift truck to lift the hose crimping machine off t...

Page 13: ...lug of the hydraulic power unit as shown on the pictures to the socket in the rear of the machine Filling with hydraulic oil Caution If the UNIFLEX crimping machine was ordered without hydraulic oil i...

Page 14: ...on again Connect the electric connecting cable to the connection of the power supply For the correct voltage refer to the type plate Note The rotating direction of the electric motor is indicated by...

Page 15: ...supply For the correct voltage refer to the type plate Note The rotating direction of the electric motor is indicated by an arrow on the motor Note The connecting plug must comply to current local ele...

Page 16: ...e deliverable as Art No GK 205A Square millimeter of connecting cable 25mm2 Make sure that the cable is fitted and fastened correctly A very strong heat development on the connectors may occur otherwi...

Page 17: ...diate dies Open the crimp tool completely If applicable set the crimp micrometer to 0 0 mm Put the UNIMATIControl B E in the die changing position Insert the eight pins in the front of the crimp dies...

Page 18: ...mm mm ZZ ZZ mm 19 20 mm 19 00 mm 0 20 mm Attention Always insert 8 equal crimp dies with equal marking And respectively 7 crimp dies and one corresponding embossing crimp dies Type of dies 239 mm mm 6...

Page 19: ...ter after the first crimping if there are differences between real and nominal value the crimp diameter needs to be adjusted Picture 4 Check the crimp diameter Differences may occur due to springing o...

Page 20: ...the hydraulic hose assemblies for porosity and leaks Check the screwed joints and clamps of the hose assemblies for leaks Six month maintenance Check the bearing plates for wear Note Worn bearing pla...

Page 21: ...e the crimp micrometer is in zero position it needs to be recalibrated Note Make sure that there are no measuring mistakes e g due to springing open of the work piece Requirements Remove the screws on...

Page 22: ...h the slide bearings they must be replaced to their original position Take out and renew all eight slide bearing plates one after another The insertion happens the other way around Open the crimp tool...

Page 23: ...rsatzteilliste Spare Parts List Pi ces d tach es Lista de piezas de recambio 1 3 7_7 1 2 11 12 13 4 9 5 6 8 16 17 18 19 14 15 Ecoline HM 200 HM 250 HM 260 HM 200 HM 250 HM 260 HM 200 HM 250 HM 260 HM...

Page 24: ...UNIFLEX Hydraulik 24 www uniflex de 26 11 13 27 28 30a e 34 31 32 26 36 33 29 35 37 ECOLINE 38 a d HM 200 HM 250 HM 260 HM 200 HM 250 HM 260 HM 200 HM 250 HM 260 39 HM 200 Ecoline 39 46...

Page 25: ...UNIFLEX Hydraulik 25 www uniflex de HM 200 HM 200 Ecoline HM 200 HM 2 B HM 2 E 43 44 45 40 42 41...

Page 26: ...llo del cojinete Bearing Bush 11 1 235 021 Steuerblock Bloc de contr le hydraulique Bloque de control Control Block 12 1 Siehe Tabelle see table Elektromotor Moteur lectrique 400 50 3 230 50 1 230 50...

Page 27: ...Version 5 5 KW Hydraulikpumpe 12L Xxx 60 3 H Version 5 5 KW Pompe hydraulique 12L Xxx 60 3 H Versi n 5 5 KW Bomba hidr ulica 12L Xxx 60 3 H Version 5 5 KW Hydraulic pump 12L Xxx 60 3 30e 1 239 352 H V...

Page 28: ...de fin de course Sujeci n del interruptor de fin de carrera End Switch Holder 42 1 Z 15 GQ3 Endschalter Interrupteur de fin de course Interruptor fin de carrera End Switch 43 1 238 055 Wegaufnehmer Ca...

Page 29: ...Pos 12 E Motor Spannung Voltage 226 011 230V 400V 50Hz 3 226 011 415V 50Hz 3 226 011 440V 60Hz 3 226 025 230V 60Hz 1 226 025 230V 50Hz 1 226 013 200V 60Hz 3 226 011 380V 60Hz 3 226 011 230V 60Hz 3 226...

Page 30: ...ndard dies Tourillon de mors standard Gorr n de mordza est ndar 262 104 4 262 129 3 239 041 4 239 041 4 sw 232 504 4 232 505 4 220 502 4 245 114 4 Profil 262 x Profil 263 x Profil 239 x x Profil 266 x...

Page 31: ...ines Ersatzteiles bitte unbedingt folgende Angaben machen When ordering spare parts please have the following information ready Veuillez indiquer imp rativement les donn es suivantes dans votre comman...

Page 32: ...UNIFLEX Hydraulik 32 www uniflex de HM 200 Ecoline Elektro Hydraulikplan Electric Hydraulic Circult Diagram...

Page 33: ...UNIFLEX Hydraulik 33 www uniflex de HM 200 Ecoline Elektroplan f r Unter l Aggregat PUU 45L 3 0_04 Electric Circuit Diagram for Aggregate under oil PUU 45L 3 0_04 440V 60Hz 3...

Page 34: ...UNIFLEX Hydraulik 34 www uniflex de HM 200 Elektroplan Steuerteil Electric Circuit Diagram Control Part...

Page 35: ...UNIFLEX Hydraulik 35 www uniflex de HM 200 Elektroplan Leistungsteil Electric Circuit Diagram Power Section...

Page 36: ...UNIFLEX Hydraulik 36 www uniflex de HM 250 HM 260 Elektroplan Electronic Circuit Diagram 480V 50 60Hz 3P...

Page 37: ...UNIFLEX Hydraulik 37 www uniflex de HM 250 HM 260 Elektroplan Electric Circuit Diagram 220 239V 50 60Hz 3Ph...

Page 38: ...UNIFLEX Hydraulik 38 www uniflex de HM 200 HM 250 HM 260 Hydraulikplan Hydraulic Diagram...

Page 39: ...UNIFLEX Hydraulik 39 www uniflex de HM 200 HM 250 HM 260...

Page 40: ...UNIFLEX Hydraulik 40 www uniflex de Wartungsbuch Maintenance book Carnet d entretien Libro de mantenimiento Libretto die manutenzione Onderhoud boek...

Page 41: ...curit De plus je d clare avoir lu et compris enti rement la pr sente notice d instructions Confirmo con esto de haber participado en un entrenamiento interno para la operaci n de la m quina UNIFLEX y...

Page 42: ...UNIFLEX Hydraulik 42 www uniflex de Note...

Page 43: ...UNIFLEX Hydraulik 43 www uniflex de Note...

Page 44: ...UNIFLEX Hydraulik 44 www uniflex de Note...