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UNIFLEX-Hydraulik - 7 - www.uniflex.de 

Usage to the intended purpose 

This UNIFLEX machine is designed only for crimping hose assemblies. Any other usage or any usage exceeding 
the tasks described above shall not be considered usage to the intended purpose. Operating the machine in a 
potentially explosive atmosphere is prohibited. 
The object to be pressure-joined must be positioned in the tool centre in order to achieve good conicity and a long 
machine lifetime. 

Usage to the intended purpose also includes the observance of all information and instructions provided in the 
operating manual and the timely execution of the inspection and maintenance work. 

Note: 
Other types of application are only permissible following prior consultation with the manufacturer! 

Warranty and liability 

As a rule our "General Terms and Conditions of Sale and Delivery" shall apply. These are available to the buyer on 
demand. Warranty and liability claims for injuries to persons and/or damage to property shall be excluded if such 
claims can be attributed to one or several of the causes listed below: 

 

Use of the machine not to the intended purpose. 

 

Improper assembly, start up, operation and/or maintenance/repair of the machine. 

 

Operation of the machine without the protective coverings being mounted correctly. 

 

Non-observance of the information concerning the transport, storage, assembly, start up, operation and 
maintenance of the machine provided in the operating manual. 

 

Unauthorized constructional changes on the machine. 

 

Unauthorized modification of programs that affect the control of the machine. 

 

Inadequate inspection of wearing parts. 

 

Incorrectly performed repair work. 

 

Emergencies due to external causes and/or force majeure. 

 

Improper work on automatic-program P3 with the pedal switch or back stop (if applicable) 

Informal Security Measures 

The operating manual needs to be at the location of the machine at all times. Additionally to the operating manual 
the local regulations for accident prevention and environmental protection need to be available and they need to be 
observed. All safety notes and danger indication need to be kept in legible condition. 

Training of the personnel 

Only adequately trained and instructed personnel should be authorized to work on the machine. The 
responsibilities of the personnel as to the assembly, start up, operation, maintenance and repair of the machine 
should be clearly defined. Personnel undergoing training should only work at the machine under the supervision of 
an experienced person.  

Control of the hose crimper 

Warning: 
Under no circumstances may the control system be modified in any way! 

Safety measures for normal operation 

The machine must only be operated when all protective coverings have been mounted correctly. Prior to switching 
on the machine it must be certain that no one can be injured or endangered by the working machine. Inspect the 
outside of the machine at least once during every shift to check for any damages. 

Hazards caused by electrical energy 

Only qualified electricians should carry out work on the electric power supply. The electrical components of the 
machine need to be checked at regular intervals. Any loose connections and damaged cables should be repaired 
immediately. The housing must always be kept closed and access should only be permitted to authorized 
personnel.  
 

If works are needed on any electrical components of the machine, a second person must take 
part to activate the main switch in case of an emergency. 

Dangers of hydraulic oil 

Be sure to prevent any hydraulic oil from seeping into the ground, water and/or sewage system. Hydraulic oil is not 
water soluble and hardly biologically degradable. Therefore hydraulic oil is water polluting according to the German 
Water Resources Management Law (WHG, WHG 1). Avoid long and intensive skin contact. 

Maintenance and servicing, trouble-shooting 

Carry out prescribed maintenance work in time. Inform the operating personnel before you begin with the 
maintenance and servicing work. Always make sure that the machine is off circuit when any maintenance, 

Summary of Contents for HM 200

Page 1: ...hange EN Copying and distributing this document and the use or communication of the contents thereof are forbidden without expressed authority Offenders are liable to the payment of damages All rights...

Page 2: ...wing standards directives and specifications were applied EG Richtlinie 2006 42 EG Directive 2006 42 EEC EG Richtlinie 2014 35 EU Directive 2014 35 EEC EMV Richtlinie 2014 30 EU EMC Directive 2014 30...

Page 3: ...f applicable 9 Security installations 9 Safety switch back stop if applicable 9 Path limitation 9 Hazards and safety measures 9 Personal safety 9 Chapter 3 Description of the system 10 Design 10 Techn...

Page 4: ...egat PUU 45L 3 0_04 Electric Circuit Diagram for Aggregate under oil PUU 45L 3 0_04 440V 60Hz 3 33 HM 200 34 Elektroplan Steuerteil Electric Circuit Diagram Control Part 34 HM 200 35 Elektroplan Leist...

Page 5: ...that you have read completely and understood this Operating Manual The owner of the machine shall be obliged to only let such persons operate and carry out maintenance work on the hose crimper who sat...

Page 6: ...purpose and intended use when it is in perfect and safe working order Any faults have to be remedied immediately Compliance with all existing safety guidelines is mandatory for the safe operating of...

Page 7: ...manual the local regulations for accident prevention and environmental protection need to be available and they need to be observed All safety notes and danger indication need to be kept in legible c...

Page 8: ...ified and no parts may be built on or modified without the manufacturer s approval Any modifications need to be confirmed in writing by UNIFLEX Hydraulik GmbH Any parts that are not in perfect working...

Page 9: ...ards and safety measures Personal safety Irrespective of the local accident prevention regulations the following instructions should be observed as a means of protecting the health and safety of the m...

Page 10: ...on of the system Design Warning Always keep a safety distance of at least 120 mm to the crimp tool if the machine is switched on 1 Crimp tool 3 Hydraulic oil tank 2 Control 4 Main Switch 1 2 3 4 4 HM...

Page 11: ...2 piece Fittings 1 1 1 3 4 SAE R15 2 piece Fittings 1 1 1 3 4 Industrial 2 2 2 2 90 Elbow 1 1 2 1 1 2 1 1 2 1 1 2 Maximally permissible Crimp Area mm Dies PB 8 Dies PB 8 Dies PB 8 Dies PB 8 Maximally...

Page 12: ...ly remove all packaging Check the delivery for completeness using the delivery note Remove the four screws in the corners of the fastening Use a fork lift truck to lift the hose crimping machine off t...

Page 13: ...lug of the hydraulic power unit as shown on the pictures to the socket in the rear of the machine Filling with hydraulic oil Caution If the UNIFLEX crimping machine was ordered without hydraulic oil i...

Page 14: ...on again Connect the electric connecting cable to the connection of the power supply For the correct voltage refer to the type plate Note The rotating direction of the electric motor is indicated by...

Page 15: ...supply For the correct voltage refer to the type plate Note The rotating direction of the electric motor is indicated by an arrow on the motor Note The connecting plug must comply to current local ele...

Page 16: ...e deliverable as Art No GK 205A Square millimeter of connecting cable 25mm2 Make sure that the cable is fitted and fastened correctly A very strong heat development on the connectors may occur otherwi...

Page 17: ...diate dies Open the crimp tool completely If applicable set the crimp micrometer to 0 0 mm Put the UNIMATIControl B E in the die changing position Insert the eight pins in the front of the crimp dies...

Page 18: ...mm mm ZZ ZZ mm 19 20 mm 19 00 mm 0 20 mm Attention Always insert 8 equal crimp dies with equal marking And respectively 7 crimp dies and one corresponding embossing crimp dies Type of dies 239 mm mm 6...

Page 19: ...ter after the first crimping if there are differences between real and nominal value the crimp diameter needs to be adjusted Picture 4 Check the crimp diameter Differences may occur due to springing o...

Page 20: ...the hydraulic hose assemblies for porosity and leaks Check the screwed joints and clamps of the hose assemblies for leaks Six month maintenance Check the bearing plates for wear Note Worn bearing pla...

Page 21: ...e the crimp micrometer is in zero position it needs to be recalibrated Note Make sure that there are no measuring mistakes e g due to springing open of the work piece Requirements Remove the screws on...

Page 22: ...h the slide bearings they must be replaced to their original position Take out and renew all eight slide bearing plates one after another The insertion happens the other way around Open the crimp tool...

Page 23: ...rsatzteilliste Spare Parts List Pi ces d tach es Lista de piezas de recambio 1 3 7_7 1 2 11 12 13 4 9 5 6 8 16 17 18 19 14 15 Ecoline HM 200 HM 250 HM 260 HM 200 HM 250 HM 260 HM 200 HM 250 HM 260 HM...

Page 24: ...UNIFLEX Hydraulik 24 www uniflex de 26 11 13 27 28 30a e 34 31 32 26 36 33 29 35 37 ECOLINE 38 a d HM 200 HM 250 HM 260 HM 200 HM 250 HM 260 HM 200 HM 250 HM 260 39 HM 200 Ecoline 39 46...

Page 25: ...UNIFLEX Hydraulik 25 www uniflex de HM 200 HM 200 Ecoline HM 200 HM 2 B HM 2 E 43 44 45 40 42 41...

Page 26: ...llo del cojinete Bearing Bush 11 1 235 021 Steuerblock Bloc de contr le hydraulique Bloque de control Control Block 12 1 Siehe Tabelle see table Elektromotor Moteur lectrique 400 50 3 230 50 1 230 50...

Page 27: ...Version 5 5 KW Hydraulikpumpe 12L Xxx 60 3 H Version 5 5 KW Pompe hydraulique 12L Xxx 60 3 H Versi n 5 5 KW Bomba hidr ulica 12L Xxx 60 3 H Version 5 5 KW Hydraulic pump 12L Xxx 60 3 30e 1 239 352 H V...

Page 28: ...de fin de course Sujeci n del interruptor de fin de carrera End Switch Holder 42 1 Z 15 GQ3 Endschalter Interrupteur de fin de course Interruptor fin de carrera End Switch 43 1 238 055 Wegaufnehmer Ca...

Page 29: ...Pos 12 E Motor Spannung Voltage 226 011 230V 400V 50Hz 3 226 011 415V 50Hz 3 226 011 440V 60Hz 3 226 025 230V 60Hz 1 226 025 230V 50Hz 1 226 013 200V 60Hz 3 226 011 380V 60Hz 3 226 011 230V 60Hz 3 226...

Page 30: ...ndard dies Tourillon de mors standard Gorr n de mordza est ndar 262 104 4 262 129 3 239 041 4 239 041 4 sw 232 504 4 232 505 4 220 502 4 245 114 4 Profil 262 x Profil 263 x Profil 239 x x Profil 266 x...

Page 31: ...ines Ersatzteiles bitte unbedingt folgende Angaben machen When ordering spare parts please have the following information ready Veuillez indiquer imp rativement les donn es suivantes dans votre comman...

Page 32: ...UNIFLEX Hydraulik 32 www uniflex de HM 200 Ecoline Elektro Hydraulikplan Electric Hydraulic Circult Diagram...

Page 33: ...UNIFLEX Hydraulik 33 www uniflex de HM 200 Ecoline Elektroplan f r Unter l Aggregat PUU 45L 3 0_04 Electric Circuit Diagram for Aggregate under oil PUU 45L 3 0_04 440V 60Hz 3...

Page 34: ...UNIFLEX Hydraulik 34 www uniflex de HM 200 Elektroplan Steuerteil Electric Circuit Diagram Control Part...

Page 35: ...UNIFLEX Hydraulik 35 www uniflex de HM 200 Elektroplan Leistungsteil Electric Circuit Diagram Power Section...

Page 36: ...UNIFLEX Hydraulik 36 www uniflex de HM 250 HM 260 Elektroplan Electronic Circuit Diagram 480V 50 60Hz 3P...

Page 37: ...UNIFLEX Hydraulik 37 www uniflex de HM 250 HM 260 Elektroplan Electric Circuit Diagram 220 239V 50 60Hz 3Ph...

Page 38: ...UNIFLEX Hydraulik 38 www uniflex de HM 200 HM 250 HM 260 Hydraulikplan Hydraulic Diagram...

Page 39: ...UNIFLEX Hydraulik 39 www uniflex de HM 200 HM 250 HM 260...

Page 40: ...UNIFLEX Hydraulik 40 www uniflex de Wartungsbuch Maintenance book Carnet d entretien Libro de mantenimiento Libretto die manutenzione Onderhoud boek...

Page 41: ...curit De plus je d clare avoir lu et compris enti rement la pr sente notice d instructions Confirmo con esto de haber participado en un entrenamiento interno para la operaci n de la m quina UNIFLEX y...

Page 42: ...UNIFLEX Hydraulik 42 www uniflex de Note...

Page 43: ...UNIFLEX Hydraulik 43 www uniflex de Note...

Page 44: ...UNIFLEX Hydraulik 44 www uniflex de Note...

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