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C.I.B. UNIGAS

 - M039136CC

19

OPERATION

z

Connect voltage using the boiler's master power switch.

z

Make sure that the flame control device has not shut down and reset if necessary using the reset button pressing the clear rubber
seal on the burner cover.

z

Make sure that the set of thermostats (or pressure-switches) triggers burner operation.

z

The burner starting cycle begins: the flame control device switches on the burner's fan and the ignition transformer switches on at
the same time.

z

At the end of the pre-ventilation time, the light oil solenoid valve is powered and the burner ignites.

z

The ignition transformer stays ON for a few seconds after the ignition of the flame (post-ignition time) and at the end of this time is
switched off by the circuit.

Single stage burners

z

Set the burner main switch on the burner control panel to ON position.

z

Make sure that the apparatus is not in shutdown condition and if so, release by using the release button on the burner control
panel.

z

Make sure that the set of thermostats (or pressure-switches) enables burner operation.

z

The burner starting cycle begins and the apparatus starts the burner fan while the ignition transformer switches on at the same
time.

z

At the end of pre-ventilation, the fuel solenoid valve receives input and the burner switches on.

z

The ignition transformer remains switched on for a few seconds after the ignition of the flame (post-ignition time) after which it is
disconnected from the circuit.

Double stage burners

1

Set Switch G on the burner control panel in ON position.

2

Make sure that the apparatus is not in shutdown condition and if so, release by using the release button on the burner control
panel.

3

Make sure that the set of thermostats (or pressure-switches) triggers burner operation.

4

The burner starting cycle begins and the apparatus starts the burner fan while the ignition transformer switches on at the same
time; pre-purge lasts for some seconds depending on the apparatus provided with the burner.

5

At the end of pre-purge, the fuel solenoid valve (1st stage, EVG1) receives input as signalled by the illumination of the signal light
on the control panel and the burner starts.

6

The ignition transformer remains switched on for a few seconds after the ignition of the flame (post-ignition time), after which it is
disconnected from the circuit and the corresponding signal light switches off. 

7

In this way, the burner is lit at low flame; after some seconds (depending on the apparatus installed) two-stage operation begins
and the burner is either automatically brought to high flame or remains burning at low flame depending on the requests received
from the system. Operation at high or low flame is signalled by the illumination or switch-off of the respective signal lights A and F
on the control panel; signalling light shows the opening of the solenoid valve that supplies the 2nd stage nozzle (high flame).

Summary of Contents for IDEA Series

Page 1: ...MANUAL OF INSTALLATION USE MAINTENANCE LO60 LO90 IDEA series Light oil burners M039136CC Rev 2 04 2008 BURNERS BRUCIATORI BRULERS BRENNER QUEMADORES...

Page 2: ...Connecting the light oil flexible hoses 12 ADJUSTMENTS 14 Adjusting the fuel flow rate 14 Priming the pump 15 Priming the pump for single stage burners 15 Priming the pump for double stage burners 15...

Page 3: ...ins electricity gas oil or other fuel z Observe caution with hot burner components These are usually near to the flame and the fuel pre heating system they become hot during the unit operation and wil...

Page 4: ...f toxic or explosive mixtures DIRECTIVES AND STANDARDS Gas burners European directives Directive 90 396 CEE Gas Appliances Directive 2006 95 EC on low voltage Directive 2004 108 CEE on electromagnetic...

Page 5: ...ntrol box for safety reasons one controlled shutdown must take place every 24 hours z Burners provided with Siemens LMO24 44 control box the control box automatically stops after 24h of continuous wor...

Page 6: ...307 304 14 291 80 98 145 218 M8 153 96 120 108 2 291 LO60 Extended 443 58 169 274 385 304 14 291 80 98 145 218 M8 153 96 120 108 2 291 LO90 Standard 365 58 71 294 307 304 14 291 80 98 145 218 M8 153 9...

Page 7: ...ON CHAMBER mbar LO60 G TN kW LO60 G AB kW PRESSURE IN COMBUSTION CHAMBER mbar LO90 G TN kW LO90 G AB kW 0 0 5 1 1 5 2 2 5 3 20 30 40 50 60 70 0 0 5 1 1 5 2 2 5 3 20 30 40 50 60 70 0 0 5 1 1 5 2 2 5 3...

Page 8: ...dimensions 2 fix the flange of the burner to the boiler 3 install the burner into the boiler 4 according to the reference showed on Fig 2 fix the flange to the boiler s stud bolts D without completely...

Page 9: ...y the chapter WARNINGS and the Electrical connections section WARNING the burner is fitted with a bridge between terminals T6 and T8 on CN2 TAB connector external side link male connector remove this...

Page 10: ...the use of fuel pumps z Make sure that the by pass plug is not used in a single pipe installation because the fuel unit will not function properly and damage to the pump and burner motor could result...

Page 11: ...for ced circulation feed systems If the device installed is a solenoid valve a timer must be installed to delay the valve closing The direct connection of the device without a timer may cause pump br...

Page 12: ...600 rpm Key Suntec AS47 1 Pressure governor 2 Pressure gauge port G1 8 3 Vacuum gauge port G1 8 4 Solenoid valve 5 Delivery to nozzle G1 8 7 Inlet G1 4 8 Return G1 4 Key Suntec AT2 45A 1 Low pressure...

Page 13: ...l on the flexible light oil hoses and the power cord as shown in the figure while also re assem bling the cable clamp plate P in Fig 11 Fig 10 Insert the rubber seal in its seat in the burner volute a...

Page 14: ...he following chart Recommended combustion parameters Fuel Recommended CO2 Recommended O2 Light oil 11 5 13 2 9 4 9 Note all pumps are set to 12 bar The nozzle rate must be higher than the rate referre...

Page 15: ...the burner locks press the unlock pushbutton placed on the upper side of the burner and repeat the steps above 10 The oil flow rate depends on the choosen nozzle 11 Checking the combustion values adju...

Page 16: ...h flame by means of the thermostat TAB if TAB is not present insert a bridge between T6 and T8 contacts on the related connector see page 9 12 adjust the high flame air flow rate acting on the related...

Page 17: ...IN position rotating the VR screw clockwise Fig 20 Combustion setting Tab 3 LO60 Tab 4 LO90 BERGER STA4 5BO 37 Air adjustment in high flame cam I Air adjustment in low flame Stand by Ignition cam II A...

Page 18: ...AND SAFE FUNCTIONING OF THE BURNER THEREFORE ANY OPERATION OF THE APPLIANCE MUST BE PREVENTED WHICH DEPARTS FROM THE INSTALLATION OPERATIONS OR WHICH HAPPENS AFTER TOTAL OR PARTIAL TAMPERING WITH THE...

Page 19: ...on for a few seconds after the ignition of the flame post ignition time after which it is disconnected from the circuit Double stage burners 1 Set Switch G on the burner control panel in ON position 2...

Page 20: ...insulators clean adjust and replace if necessary z Disassemble and clean the light oil nozzles IMPORTANT cleaning must be performed using solvent not metal tools At the end of maintenance operations a...

Page 21: ...ing 4 adjust the electrodes to replace them if necessary disconnect the cables and unscrew the electrodes fixing screw 5 clean the combustion head by means of a vacuum cleaner use a metallic brush to...

Page 22: ...onal stop To stop the burner in the seasonal stop proceed as follows 1 turn the burner s main switch to 0 Off position 2 disconnect the power mains 3 close the fuel cock of the supply line Burner s di...

Page 23: ...the components plate and the burner cover Before disassembling the nozzle measure the real position A see Fig 26 and make a note in the table below ATTENTION check that the factory set values are obs...

Page 24: ...ATION MAINS SWITCH OPEN z FUSES INTERVENTION z MAXIMUM PRESSURE SWITCH FAULT z z AUXILIARIES RELAY FUSES INTERVEN TION z CONTROL BOX FAULT z z z z z SERVOCONTROL FAULT z SMOKY FLAME z z IGNITION TRANS...

Page 25: ...ER COFI 2170139 2170139 2170139 2170139 IGNITION TRANSFORMER DANFOSS 2170231 2170231 2170231 2170231 ELECTRIC MOTOR 2180713 2180713 2180713 2180713 SOLENOID VALVE 2190638 2190638 2190638 2190638 FLEXI...

Page 26: ...T 7 1 AIR DAMPER ADJUSTING SCREW 8 1 DAMPER SHAFT 9 1 1 NUT 9 2 1 FAIRLEAD 9 3 1 AIR INTAKE DAMPER 9 4 1 MOTOR SUPPORT PLATE 9 5 1 FAIRLEAD 9 6 1 CONTROL BOX 9 7 1 FAN WHEEL 9 8 1 MOTOR 9 9 1 PIN 9 10...

Page 27: ...C I B UNIGAS M039136CC 27...

Page 28: ...power supply terminal board MV Fan motor SATRONIC DKO976 DKW976 DKW976 Contrl box N Neutral ST Thermostats or pressure switches STA4 5B0 37 63N21L Air damper actuator TA Ignition transformer TS Thermo...

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Page 33: ...ssure with a screw driver in the slot of the mounting guide The base dimensions of the socket are exaclty the same as for types LAB LAI and there is no difference in the diameter of the reset button t...

Page 34: ...ty solenoid external light short circuit in the photoresisto or wiring malfunction in the flame signal amplifier etc at the end of pre purge and safety time the controller locks out the burner and sto...

Page 35: ...is restarted each time controlled switching on by R W SB takes place Operation Lock out reset button EK is the key operating element for resetting the burner control and for activating deactivating t...

Page 36: ...s using no oil pre heater Controller output signals Required input signals OH Oil pre heater QRB Photoresistive detector QRC Blue flame detector bl blue br brown sw black R Control thermostat or press...

Page 37: ...Max perm amperage at cos 0 6 LMO14 LMO24 LMO44 Terminal 1 5 A 5 A Terminals 3 and 8 3 A 5 A Terminals 4 5 6 and 10 1 A 1 A Flame supervision with QRB and QRC QRB QRC Min detector current required wit...

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Page 40: ...and data subject to change Errors and omissions excepted C I B UNIGAS S p A Via L Galvani 9 35011 Campodarsego PD ITALY Tel 39 049 9200944 Fax 39 049 9200945 9201269 web site www cibunigas it e mail...

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