Unigas TN90, Manual Of Installation - Use - Maintenance

Page 1: ...MANUAL OF INSTALLATION USE MAINTENANCE TN90 TN91 TN92 TN510 TN515 TN520 TN525 M039259CA Rel 0 0 10 2010 BURNERS BRUCIATORI BRULERS BRENNER QUEMADORES Progressive Fully modulating Heavy oil Burners...

Page 2: ......

Page 3: ...electricity gas oil or other fuel Observe caution with hot burner components These are usually near to the flame and the fuel pre heating system they become hot during the unit operation and will rem...

Page 4: ...or explosive mixtures DIRECTIVES AND STANDARDS Gas burners European directives Directive 2009 142 EC Gas Appliances Directive 2006 95 EC on low voltage Directive 2004 108 EC on electromagnetic compat...

Page 5: ...be installled the following parameters are needed fuel furnace input in kW or kcal h kW kcal h 860 boiler type combustione head type reverse flame or three phase temperature or pressure of the therma...

Page 6: ...re altitude generator pressure or temperature Example furnace input 9600kW air temperature 15 C altitude 0m Fig 2 Type TN90 Model D PR S G 1 2 3 4 5 6 1 BURNER TYPE TN90 TN91 TN92 TN93 TN510 TN515 TN5...

Page 7: ...18 18 Pre heater resistors Petroleum kW 8 8 12 Protection IP40 Operation Progressive Fully modulating Operating temperature C 10 50 Storage temperature C 20 60 Working service Intermittent BURNER TN51...

Page 8: ...cal h multiply value in kW by 860 Data are referred to standard conditions 1013mbar 15 C Performance range TN90 TN91 TN92 TN510 TN515 TN520 TN525 0 1000 2000 3000 4000 5000 6000 7000 8000 9000 10000 O...

Page 9: ...A S A L AA AH AI AM B S B L C CC D E F G H I JJ K KK L M N O OO P T W Y Z TN90 1409 1559 454 301 366 275 340 490 1069 307 840 307 533 234 264 228 175 360 510 685 12 417 300 610 300 28 865 198 180 TN91...

Page 10: ...K KK L M N O OO P PP QQ W Y Z TN510 1515 1695 536 25 x x 383 448 295 340 520 1175 858 316 542 345 385 328 185 460 534 719 M14 552 390 693 390 x x 954 249 235 TN515 1515 1695 536 25 x x 383 448 295 34...

Page 11: ...ceramic fibre cord or refractory cement Fan installation Pay attention when designing the air duct dimensioning must be performed according to the flow rate the temperature the distance Packing Burner...

Page 12: ...inlet Then from the pump the pressurised oil is driven to the nozzle a part comes out from the nozzle while the othe part goes back to the pump In this system the by pass pulg if provided must be rem...

Page 13: ...Connections to the oil gun 1 Inlet 2 Return 3 Gun opening 4 Heating wire only for oil viscosity 50Cst 50 C 5 Cartdrige type heater only for oil viscosity 50Cst 50 C Gun with the oil nozzle inside Oil...

Page 14: ...r The pressure governor makes the oil reach the nozzle at the required pressure while the excess of oil goes back to the tank To change the delivery pressure act on the adjusting screw of the delivery...

Page 15: ...the three phase supply and check again the rotation of the motor Recommendations to design heavy oil feeding plants This paragraph is intended to give some suggestions to make feeding plants for heavy...

Page 16: ...rucitve details must be provided by the installer Adjusting the supplying oil ring According to the heavy oil viscosity used in the table below indicative temperature and pressure values to be set are...

Page 17: ...4 48 150 19 3 128 14 48 43 2 5 92 200 23 5 170 18 9 54 7 35 250 28 212 23 45 65 8 79 300 32 5 254 28 87 6 11 7 400 41 9 338 37 1 110 14 6 500 51 6 423 46 2 132 17 5 600 61 4 508 55 4 154 20 45 700 71...

Page 18: ...30 40 50 60 70 80 90 100 110 120 130 140 150 160 TEMPERATURE C VISCOSITY E LIGHT OIL 1 3 E AT 20 C HEAVY OIL 2 4 E AT 50 C HEAVY OIL 4 E AT 50 C HEAVY OIL 7 5 E AT 50 C HEAVY OIL 10 E AT 50 C HEAVY OI...

Page 19: ...atomising temperature should be between 145 C and 160 C see diagram OIL TEMPERATURE FOR PUMP FEEDING 1 10 100 0 10 20 30 40 50 60 70 80 90 TEMPERATURE C VISCOSITY E a 50 C Fig 5 PUMP FEEDING PRESSURE...

Page 20: ...CIB UNIGAS M039259CA 20 HYDRAULIC DIAGRAMS Fig 8 Hydraulic diagram 3ID0023 Single burner configuration...

Page 21: ...CIB UNIGAS M039259CA 21 Fig 9 Hydraulic diagram 3ID0014 Two or more burners configuration...

Page 22: ...or main tank pre heating 19 48 Water pre heating balance setting valve 50 Oil circulation pump 52 Oil ring max pressure switch Hydraulic Diagram 3ID0023 1 Main tank 2 Bottom valve 3 Main tank pre heat...

Page 23: ...gram above DELIVERY PRESSURE bar RETURN PRESSURE MAX bar RETURN PRESSURE MIN bar 25 20 recommended 7 8 recommended Tab 5 Atomisation angle according to the return pressure _________ Flow rate FLOW RAT...

Page 24: ...hen the operating temperature exceeds the set limit Ascertain the cause of the malfunction and reset the ther mostat by means of the PR button see picture CAUTION even if the adjusting ranges for the...

Page 25: ...er to let the burner ope rates at the lowest output to achieve safely the high flame stage 5 Turn the burner on by means of its main switch if the burner locks press the RESET button on the control pa...

Page 26: ...rate in the high flame stage loose the RA nut and screw VRA as to get the desired air flow rate moving the rod TR towards the air damper shaft the air damper opens and consequently the air flow rate...

Page 27: ...set 20 30 more than the ignition posi tion 18 Turn the burner off then start it up again If the adjustment is not correct repeat the previous steps 19 Now adjust the air pressure switch see next parag...

Page 28: ...N IN CASE OF A BURNER SHUT DOWN RESET THE CONTROL BOX BY MEANS OF THE RESET PUSHBUTTON IF A SECOND SHUT DOWN TAKES PLACE CALL THE TECHNICAL SERVICE WITHOUT TRYING TO RESET FURTHER WARNING DURING NORMA...

Page 29: ...adjust and if necessary replace Fig 16 Check and clean the detection photoresistor adjust and if necessary replace it Fig 18 Remove and clean the fuel nozzle Important cleaning must be performed using...

Page 30: ...screw the nozzle and replace it if necessary 4 in order to replace the electrodes unscrew the VB fixing screws and remove them place the new electrodes being careful to observe the measures shown on n...

Page 31: ...contacts Replace the photoresistor photocell if necessary Cleaning and replacing the detection photoresistor When cleaning the photoresistive detector always use a clean cloth If necessary remove it f...

Page 32: ...ITCH OFF LINE FUSES BLOWN MAXIMUM THERMOSTAT MALFUNCTION FAN THERMAL CUTOUT TRIPPED AUXILIARY FUSE BLOWN OIL RESISTOR FAULTY OIL ENABLING THERMOSTAT TRIPPED CONTROL UNIT MALFUNCTION AIR SERVOCONTROL M...

Page 33: ...5 4 AIR INTAKE DAMPER 4 6 1 ADJUSTING CAM FOIL 5 4 1 CAM 4 7 ACTUATOR 5 5 BELLOWS 4 8 LEVERAGE 5 6 BRACKET 4 9 PRESSURE GOVERNOR 6 1 STANDARD COMPLETE OIL GUN 4 10 OIL GOVERNOR CYLINDER 6 1 1 1 RESIST...

Page 34: ...CIB UNIGAS M039259CA 34...

Page 35: ...510003 2510003 PHOTOCELL RAR 2510039 2510039 2510039 RESISTOR THERMOSTATTR TCN TCI 2560026 2560026 2560026 THERMOSTAT TRS 2560028 2560028 2560028 PRESSURE GOVERNOR FOR OIL VISCOSITY 110 cSt 50 C 25700...

Page 36: ...03 2510003 2510003 PHOTOCELL RAR 2510039 2510039 2510039 2510039 RESISTOR THERMOSTATTR TCN TCI 2560026 2560026 2560026 2560026 THERMOSTAT TRS 2560028 2560028 2560028 2560028 PRESSURE GOVERNOR FOR OIL...

Page 37: ...t5 Interval On completion of t5 terminal 20 receives power At the same time control outputs 9 to 11 and input 8 are galvanically separated from the LAL s control section LAL is now protected against r...

Page 38: ...A max 20 A peak Internal fuse T6 3H250V according to IEC 127 External fuse max 10 A Weight Device 1000 g Plug in base 165 g Sequence diagram Key t1 Prepurge time with air damper fully open t2 Safety...

Page 39: ...sequence excluding t11 and t12 t10 Interval from startup to the beginning of the air pressure check t11 Air damper running time to the OPEN position t12 Air damper running time to the low fire positio...

Page 40: ...subject to change without notice Errors and omissions excepted C I B UNIGAS S p A Via L Galvani 9 35011 Campodarsego PD ITALY Tel 39 049 9200944 Fax 39 049 9200945 9201269 web site www cibunigas it e...

Page 41: ...y logic continuous 0 10V Rload 250K 0 4 20mA Rload 500 Control outputs on off Maximum power limit heat cool 0 0 100 0 C F selection configurable from faceplate Linear scale ranges 1999 to 9999 with co...

Page 42: ...eld is reached the value will not change even if the key remains pressed Automatic Manual adjustment selection Active only when PV display visualises the process variable button pressed for at least 5...

Page 43: ...ed INF InP Out PAS 99 Pro Lin Input settings Output settings Hardware configuration Input linearization NO Keep the F key pressed to scroll the menus Release the F key to select the displayed menu Pre...

Page 44: ...min digit sec see SP r Antireset Feedforward 0 9999 scale points 100 0 100 0 Reset power 100 0 100 0 Softstart time 0 0 500 0 min LBA alarm may be reset by simultaneously pressing keys when OutP is di...

Page 45: ...32 3182 32 0 999 9 6 TC S C 0 1750 0 0 999 9 7 TC S F 32 3182 32 0 999 9 8 TC T C 200 400 199 9 400 0 9 TC T F 328 752 199 9 752 0 28 TC CUSTOM CUSTOM 29 TC CUSTOM CUSTOM 30 PT100 C 200 850 199 9 850...

Page 46: ...ntrol type 0 disabled 1 V0 Heat action 3 V3 Heat action 8 valve manual control with Raise and Lower keys ac t dE b Actuator travel time time employed by the valve to change from entirely open to entir...

Page 47: ...I heat 4 5 6 PID heat 7 8 9 ON OFF heat 10 11 12 13 14 Selection of derivative action sampling time 0 sample 1 sec 16 sample 4 sec 32 sample 8 sec 64 sample 240 msec Note LbA alarm is not enabled with...

Page 48: ...g scale s 33 s 00 Lin Lin Custom linearization for main input the n step value corresponds to input mV beginning scale n mV mV mV full scale mV beginning scale 32 Step 0 beginning of scale value Step...

Page 49: ...entially at firing Ramp 0 phase Enabled by setting GS 0 0 Starting from setpoint PV initial state it reaches pre heating set SP 0 with gradient GS 0 Maintenance phase Enabled by setting Ht 0 0 Maintai...

Page 50: ...ue Minimum impulse t Lo expressed as a of the actuator time resolution 0 1 Represents the minimum change in position corresponding to a minimum change in power supplied by the instrument below which t...

Page 51: ...of the integral The frequency and duration of the impulses is correlated to the integral time h it or c it Non movement behavior t Hi 0 with power 100 or 0 0 the corresponding open or close outputs a...

Page 52: ...e gradient 12 SET GRADIENT The function works for single output systems heating or cooling The self tuning action calculates optimum control parameter values during process startup The variable for ex...

Page 53: ...ing and exposed terminals on the back only for low power supply supply from Class 2 or low voltage limited energy source power supply lines must be separated from device input and output lines always...

Page 54: ......

Page 55: ...positive for output 1 terminals 21 22 ex Q13 Q14 Hy n 5 hysteresis negative for output 1 terminals 21 22 ex Q13 Q14 Keep pushing F until you see PASS release F and through the arrows set 99 push F and...

Page 56: ...t 99 push F and visualize Pro protection code from 128 through the arrows bring it back to 12 and keep F pushed until you come back to set point value Manual operation Keep pushed the lower left key f...

Page 57: ...tput 1 terminals 21 22 ex Q13 Q14 Keep pushing F until you see PASS release F and through the arrows set 99 push F and visualize Pro protection code default is 12 through the arrows set 128 and push F...

Page 58: ...push F and visualize Pro protection code from 128 through the arrows bring it back to 12 and keep F pushed until you come back to set point value Manual operation Keep pushed the lower left key for at...

Page 59: ...ar 6bar 6bar To modify it directly use up and down arrows By pushing F you go to parameter Transmitter 1 6bar 3bar 10bar 16bar 25bar 40bar Hy P 0 2bar 0 5bar 0 5bar 0 8bar 1 25bar 2bar Hy n 0bar 0bar...

Page 60: ...pushed F until visualization of Hrd Hrd CtrL 6 PID warm AL nr 1 but 1 diSP 0 Ld 1 1 Ld 2 28 Ld 3 20 Keep pushed F until you visualize PASS release F and through the arrows set 99 push F and visualize...

Page 61: ...lease F and through the arrows set 99 push F and visualize Pro protection code default is 12 through the arrows set 128 and push F keep it pushed until all parameters InF CFG InP Out PASS are visualiz...

Page 62: ...push F and visualize Pro protection code from 128 through the arrows bring it back to 12 and keep F pushed until you come back to set point value Manual operation Keep pushed the lower left key for at...

Page 63: ......

Page 64: ......

Page 65: ...RWF50 2x RWF50 3x User manual M12922CB Rel 1 0 07 2012...

Page 66: ...2 DEVICE INSTALLATION Install the device using the relevant tools as shown in the figure To wire the device and sensors follow the instructions on the burner wiring diagram...

Page 67: ...ble through bin1 2 InP1 or y only display Parameter Level PArA HYS1 HYS2 HYS3 Pb1 dt rt db tt Configuration Level ConF and lower level InP Cntr rAFC outP only RWF50 3 binF diSP Main navigation Basic d...

Page 68: ...Factory setting Remarks Proportional band PB 1 1 9999 digit 10 Typical value for temperature Derivative action dt 0 9999 sec 80 Typical value for temperature Integral action rt 0 9999 sec 350 Typical...

Page 69: ...Pt1000 3 fili 4 Pt1000 2 fili 5 Ni1000 3 fili 6 Ni1000 2 fili 7 0 135 ohm 15 0 20mA 16 4 20mA 17 0 10V 18 0 5V 19 1 5V OFF1 sensor offset 1999 0 9999 Using the measured value correction offset a meas...

Page 70: ...r working range limit bold factory settings ConF rAFC Activation boiler shock termic protetion RWF50 can activate the thermal shock protection only on sites where the set point is lower than 250 C and...

Page 71: ...Value Description bin1 digital inputs terminals DG D1 0 1 2 4 0 without function 1 set point changeover SP1 SP2 2 set point shift Opr dSP parameter value of set point modify 4 changeover of operating...

Page 72: ...culates PID values for its operation deciding which are most suitable for the specific kind of request Display of software version The software version is shown by pushing Enter UP arrow on the upper...

Page 73: ...9 Electric connection With 7 pins connector version With terminals version Matches terminals between RWF50 2 and RWF40 0x0...

Page 74: ...00 0 5 20 80 0 125 600 kPa Probe 4 20mA 0 40bar 16 0 0 4000 needless 0 4000 0 5 20 80 0 200 600 kPa Siemens QBE2002 P4 17 0 0 400 needless 0 400 0 5 20 80 0 20 200 kPa Siemens QBE2002 P10 17 0 0 1000...

Page 75: ...ng is of paramount importance It s good to be admired even better to be effective Heating systems the room sensor must not be installed in rooms with heating units complete with thermostatic valves Av...

Page 76: ...by hot air coming from the pipe Bend 0 4m sensor by hand never use tools as illustrated Installing differential pressure sensors for water Installation with casing facing down not allowed With tempera...

Page 77: ...ust inhibitor on a min 100mm length of pipe Sensors come with straps for pipes up to 100 mm in diameter Placing the probes QAD22 QAE21 QAP21 RCA With pumps on outlet with 3 ways valves with 4 ways val...

Page 78: ...ence in pressure between two ducts D Measurement of difference in pressure between two rooms or of inside of duct and outside Basic principles Measuring static pressure i e pressure exerted by air on...

Page 79: ...0 1 6bar signal 4 20mA 2560189 Pressure probe Danfoss MBS 3200 P 10 0 10bar signal 4 20mA 2560190 Pressure probe Danfoss MBS 3200 P 16 0 16bar signal 4 20mA 2560191 Pressure probe Danfoss MBS 3200 P...

Page 80: ...16 Note Specifications and data subject to change Errors and omissions excepted...

Page 81: ...KM3 Modulator USER MANUAL M12927CA Rel 1 0 10 2020...

Page 82: ...M12927CA MOUNTING 2...

Page 83: ...value ru ccess to Set Point ogrammable k art the program utotune Auto nt to the burne ncrease decrease r is powered o burner is YS mands t selection ional informat unning time key mmed function Man Ti...

Page 84: ...t be setted to ON Powered pressure probe 0 4 20 mA between terminal 4 power supply 2 negative e 1 positive Note set IO4F to ON to activate Out4 Power supply connection Neutral wire terminal 9 Phase te...

Page 85: ...n 5 SP setpoint value change increase decrease SP 2480 Confirm Next AL1 250 AL1 parameter value change increase decrease Confirm Next Back to the first parameter Confirm Next HAL1 parameter value chan...

Page 86: ...L Thermocouple K Depends on the probe SP Set point 1 SPLL SPLH See page 7 AL1 AL1 threshold AL1L AL1H E U HAL1 AL1 hysteresis 1 9999 E U Pb Proportional band 1 9999 E U ti Integral time 0 oFF 9999 s t...

Page 87: ...5 120 1 5 0 160 100 4 20mA 0 10bar Pressure probe 4 20 0 0 1000 on 50 50 5 120 1 5 0 1000 600 4 20mA 0 16bar Pressure probe 4 20 0 0 1600 on 80 80 5 120 1 5 0 1600 600 4 20mA 0 25bar Pressure probe 4...

Page 88: ...d group When the upper display is showing a parameter and the lower display is showing its value this key allows to store the selected value for the current parameter and access the next parameter wit...

Page 89: ...on 1 DI1 reverse action DI2 direct action 2 DI1 direct action DI2 reverse action 3 DI1 reverse action DI2 reverse action 0 Out GROUP Output parameters Liv N Param Description Values Default C 14 o1F O...

Page 90: ...d out of range 1 Alarm 1 enabled in stand by mode 2 Alarm 1 enabled in out of range condition 3 Alarm 1 enabled in stand by mode and in overrange condition 1 GRUPPO AL2 parametri allarme 2 Liv N Param...

Page 91: ...l ON OFF control with neutral zone 3Pt Servomotor control available only when Output 2 and Output 3 have been ordered as M 3pt C 57 Auto Autotuning selection 4 Oscillating auto tune with automaticrest...

Page 92: ...e value coming from serial link is used as remote set point trin The value will be added to the local set point selected by A SP and the sum becomes the operative set point PErc The value will be scal...

Page 93: ...al mode with a power output equal to zero St bY Starts in stand by mode Auto C 129 oPr E Operative modes enabling ALL All modes will be selectable by the next parameter Au oP Auto and manual OPLO mode...

Page 94: ...t in 137 h Job 8 Totalizer of control relay worked days number of hours the control relay has been in ON condition divided by 24 9 Totalizer of control relay worked hours number of hours the control r...

Page 95: ...mations see below Performs the action programmed by 121 uSrb button function during RUN TIME parameter Additional information This instrument is able to show you some additional informations that can...

Page 96: ...set manual modes during program execution the program will be frozen and it will restart when the instrument will come back to Auto mode If you set manual modes during self tune execution the self tu...

Page 97: ...ssages disappears automatically When the error continues send the instrument to your supplier RonE Possible problem of the firmware memory When this error is detected send the instrument to your suppl...

Page 98: ...4 terminals AI4 COM controls the inner heater temperature As soon the relevant set point is got it drives the output number 4 terminals C4 NO4 linked to the relais KTCN This allows the oil pump to sta...

Page 99: ...r temperature probe input AI2 probe Pb2 set point tCI plant consent temperature probe when installed input AI3 probe Pb3 set point OIL oil heater output temperature probe PID regulation input AI4 prob...

Page 100: ...gin first CnF Configuration menu Parameter configuration rEG Regulation menu Set to set point probe thresholds etc ALA Alarm menu Access to alarm management Act Active alarms Show the active alarms rE...

Page 101: ...9 30 0 A4P 2 3 11 A4C Calibration Probe 4 Don t modify it 20 0 20 0 0 0 C A4P 0 3 12 dI Digital input 1 dI1 Input 1 polarity Pump Change type of digital input NC o NO 0 1 1 3 13 dI2 Alarm polarity fr...

Page 102: ...Startup number Don t modify it 0 5 2 3 36 tU3 Measurement cycles number Don t modify it 1 4 2 3 37 tU4 Max differential command exit Don t modify it 0 01 10 00 10 00 V 3 38 tU5 Differential reduction...

Page 103: ...pe of regulation of probe 3 Oil tank exit Type of regulation 0 thermostat 1 PID don t modify 0 1 1 3 50 OIL Set point Probe 3 Oil tank exit Nozzle oil temperature according to the table Set point adju...

Page 104: ...p24 DerivativeTime Td for PID Probe 1 Tank resistor Derivative time for second PID regulation 0 0 300 0 23 0 s rE3 1 3 66 p25 Overshooting for Integral action Tank resistor Don t modify it 100 1000 2...

Page 105: ...bout 1 5 E which guarantees correct and safe functioning of the burner The temperature values in the table guarantee the respect of that parameter and are valid when the pre heating tank is installed...

Page 106: ......

Page 107: ......

Page 108: ......

Page 109: ......

Page 110: ......

Page 111: ......

Page 112: ......