Unigreen CALIPSO 11, Use And Maintenance Manual

Page 1: ...04 2010 USE AND MAINTENANCE MANUAL HERBICIDE SPRAYERS TRACTOR MOUNTED SPRAYERS CAMPO 11 16 22 32 CALIPSO 11 16 22 32 DSP 11 16 22 32 Read this manual carefully before use ISO Color code GB ...

Page 2: ...TOR COUPLING 10 4 4 1 STANDARDVERSION ELEVATOR COUPLING 10 4 4 2 HOOKVERSION HOMOLOGATED 11 4 4 3 PARKING FOOT 11 4 4 4 WHEEL SPACING ADJUSTMENT 11 4 4 5 HYDRAULIC CONNECTIONTOTHE DISTRIBUTORS 12 4 5 CARDAN SHAFT 12 4 6 PUMP 13 4 7 SUCTION FILTER 13 4 8 PRESSURE REGULATOR 14 4 8 1 COMPONENTS OFTHE PRESSURE REGULATOR 14 4 8 2 GENERAL INSTRUCTIONS 14 4 9 DELIVERY FILTERS ONLY EQUIPPED MODELS 15 4 10...

Page 3: ...ING SYSTEM 25 8 5 REPAIRS 25 8 6 STORAGE IN A WAREHOUSE ANDTRANSPORTATION 25 8 7 PUTTING BACK INTO SERVICE AFTER WINTER LAYUP 26 8 8 DEMOLITION AND DISPOSAL 26 8 8 1 MATERIALS FOR DEMOLITION 26 8 8 2 INDICATIONS FOR A SUITABLETREATMENT OF WASTE 26 8 8 3 ELECTRICAL AND ELECTRONIC APPARATUS WASTE EEAW 26 TAB 1 CHARACTERISTICS NOZZLES ISO 28 TAB 2 CHARACTERISTICS NOZZLES CONICAL ISO 29 TAB 3 4 CAPACI...

Page 4: ...gligence include work speed over that indicated in the spraying tables in the handbook or too high for the conditions of the terrain use of herbicide booms without an auto levelling system or with the auto levelling system blocked power takeoff speed over 540 rpm Mounted sprayers activation of the three point elevator with cardan shaft engaged and power takeoff operational And anything else indica...

Page 5: ...per use of the machine by the operator for this purpose danger signs and symbols and prohibitions are applied near some parts of the machine see previous pictograms Key to the symbols 1 Read the Use and Maintenance manual 2 Stop the machine and read the manual before every intervention 3 Don t lubricate while running 4 Don t drink 5 Don t dispose of residue liquids in the environment 6 No smoking ...

Page 6: ...ase only after having carefully read the instructions on the container 2 3 1 REGULATIONS FOR THE USE OF CHEMICAL PRODUCTS Some recommendations for avoiding damage and accidents Keep the machine in a suitable protected place with no access for children or strangers Handle the products with care wearing rubber acid proof gloves goggles face masks or filtering helmets overalls made of water repellent...

Page 7: ...ces or accessories that are needed to use these products safely These machines are identified by the word washing on the CE plate 2 7 DRIVING ON THE ROAD The CAMPO series atomisers are not specifically designed for road use Nevertheless many models are also available in the version homologated for road traffic with the tank empty You should check with your local reseller on the correct couplings t...

Page 8: ...avoid reaching hazardous areas with upper limbs UNI EN 349 November 2008 Machinery safety minimum spaces to prevent crushing of body parts UNI EN 907 Nov 1998 Agricultural and forestry machinery Sprayers and spreaders of liquid fertilizers Safety UNI EN ISO 13849 1 February 2007 Machinery safety Fundamental concepts general design principles UNI EN 982 January 2009 Machinery safety Safety requisit...

Page 9: ...livered partially dismantled b that it is tested in your presence in particular checking that the suction filter and the inside of the tank are clean and free of work residues that the connections are made correctly following the basic layout FIG N 11 that the hose clips and all the unions and connections are tightened properly that any herbicide boom is mounted in the centre that all of the prote...

Page 10: ...he weight of the mistblower It must be able to tow the maximum overall mass of the machine All of the characteristics required are indicated in the fittings tables N 12 pages 33 34 the total mass is also indicated on the CE plate on the machine WARNING make sure there are no persons or things near the mistblower before starting the machine and while you are using it 4 4 1 STANDARD VERSION ELEVATOR...

Page 11: ...rizontal 4 4 4 WHEEL SPACING ADJUSTMENT To adjust the wheel spacing you must lift up the machine as described in 4 3 or use a jack underneath the machine chassis if you use a jack the machine must be hooked up to the tractor so it is properly braked The correct position for the jack is shown on the machine in the illustration to the side Check that the jack is resting steadily on a firm solid surf...

Page 12: ...ower that can be transmitted by the cardan shaft must be at least equal to that required to run the sprayer Consider that the power necessary to run a sprayer without the fan is practically the same as that of the pump the power rating can be found in the pump instructions handbook Generally 20 bar pumps need 20 hp 50 bar pumps need 30 hp These power ratings can be found in tables N 12 pages 33 34...

Page 13: ...which is equivalent to a hole of 0 4 at 0 35 mm An efficient filter lets the sprayer work properly You should periodically check that the filter cartridge is clean this check should be done more often if there are impurities in the liquid To inspect the filter cartridge wear rubber acid proof gloves as the liquid in the filter can come into contact with your hands when you open the filter Don t pe...

Page 14: ... is always manual E volumetric pressure valve proportional when present it regulates the spraying pressure The valve automatically compensates variations in speed within the scope of the same gear ratio keeping the quantity of liquid supplied per surface unit litres hectare unchanged F self cleaning filter filters the delivery liquid G compensation regulators suitably regulated these make it possi...

Page 15: ... returns close only one tap of section C position OFF adjust the corresponding compensator G until you return to the pressure set previously displayed on the manometer open and close the tap of section C and check that the pressure remains constant repeat the above operations for all the section taps If the types of nozzles aren t changed the regulations carried out will guarantee a constant spray...

Page 16: ... the level of the liquid in the tank and after filling stop the pump and put the lever of deviator D back in the working position disconnect pipe T from deviator D 4 12 MIXING The active principle can be mixed using the relevant stirrers before and during the treatment Correct mixing and stirring is the basis of the correct distribution on the crops We recommend some useful accessories such as the...

Page 17: ...ying close tap 6 To wash the tin proceed as follows open the premix overturning the cover as shown in the photo supply the premix using the control to regulate a pressure to under 3 4 bar introduce the tin into the hopper insert washing pipe 2 into the tin press the tin onto the pipe until it has been completely washed open tap 6 to drain into the tank at the same time after emptying close tap 6 N...

Page 18: ...to the work position 4 12 5 TOP MIX CALIBRATED NOZZLE FOR CAMPO 11 16 22E The TOP MIX S41 premixer comes with a delivery calibration nozzle mounted on the lower block see photo to the side two standard nozzles are supplied to be mounted depending on the pump Comet pumps BP125 BP151 BP171 BP205 Ø7 5 nozzle Comet pumps BP235 BP265 BP280 BP305 Ø10 nozzle NOTE when the Top Mix is in use with the BP305...

Page 19: ... there is pressure in the circuit i Start the diaphragm pump again and use the tank washing tap BLUE on the regulator or on pump that supplies jet B j After a few minutes you can close the tank washing tap k Distribute the washing residues over a portion of the field where it won t cause damage l After you have finished washing stop the diaphragm pump NB at the end of the washing cycle if there is...

Page 20: ...es and components at least once a year we recommend replacing hydraulic pipes every 3 4 years 5 1 1 INDIPENDENT HYDRAULIC PLANT In this case there is a tank a filter and a hydraulic pump fitted with a flange behind the main pump of the sprayer IMPORTANT The entire plant is designed to be used at 540 RPM Periodically check the oil level in the tank and avoid filling it over 3 4 full as the oil migh...

Page 21: ...ith an inclination that is suitable for the ground To use check a that the boom has been mounted in the centre the weight of the boom must be supported equally on the two halves To check this free the self levelling device from the mechanical or hydraulic block and by moving the boom make sure it automatically adjusts its position to be parallel to the ground b in the models that have an adjustabl...

Page 22: ...Conical nozzles Generally made of ceramics these nozzles consist of two parts the actual nozzle and the slinger They are particularly resistant to wear and designed to work from 1 to 16 bar producing a high density of small drops with a strong turbulence This turbulence makes them suitable for penetrating luxuriant vegetation and so they are suitable for fungicides and insecticides When necessary ...

Page 23: ... of the nozzles and a possible pressure drop in time to check them proceed as follows With the pump running at the pre established pressure measure the quantity of liquid that comes out of the nozzles in L min Multiply this by the figure in the table indicated below corresponding to the chosen treatment speed The resulting figure is the exact quantity of liquid to distribute per hectare EXAMPLE th...

Page 24: ... uncontrollable At the end of work after you have stopped the pump make sure that any residual pressure in the pipes under pressure has been drained to avoid unexpected jets when putting the lance away There are various types of lances with a lever mitra spray gun and pistol grip For further information please refer to the handbook in the package The lever lance is controlled by opening lever A wh...

Page 25: ...e nozzles clean with a small brush or compressed air don t use nails punches or bradawls reassemble the nozzles and the ring nuts replacing the filters and seals b Keep the joints greased c If you are using the boom and you notice excessive pitching or the same closing on sloping ground you can load the spring more by screwing in the relevant nut d If the external arms droop downwards after some u...

Page 26: ...ITABLE TREATMENT OF WASTE The Correct management of special waste envisages stocking in suitable places avoiding mixing dangerous waste with the non dangerous ensuring that authorised carriers and receivers carry out its transport and disposal recovery Transport of one s waste to authorised collection centres is allowed exclusively if you are enrolled in the Environmental Management Register 8 8 3...

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Page 28: ... 263 236 2 13 511 426 365 320 284 256 2 28 547 456 391 342 304 274 2 35 564 470 404 352 313 282 2 50 600 500 430 375 332 300 ISO 05 MARRONE BROWN ISO 06 GRIGIO GREY ISO 08 BIANCO WHITE Km hKm hKm hKm hKm h Km h 5 6 7 8 9 10 1 91 458 382 327 286 254 229 2 14 513 478 366 321 285 256 2 34 561 468 401 351 311 280 2 53 607 506 433 379 337 303 2 71 650 542 464 406 361 325 2 87 688 574 491 430 382 344 3 ...

Page 29: ...86 322 276 242 215 193 2 1 97 473 394 338 296 263 236 3 2 28 547 456 391 342 304 274 4 2 55 612 510 437 383 340 306 5 2 79 670 558 478 419 372 335 6 3 01 722 602 516 452 401 361 7 3 22 773 644 552 483 429 386 8 3 60 864 720 617 540 480 432 10 3 94 946 788 675 591 525 473 12 4 41 1058 882 756 662 588 529 15 5 09 1222 1018 873 764 679 611 20 Km h Km h Km h Km h Km h Km h 5 6 7 8 9 10 1 29 310 258 22...

Page 30: ... 50 cone 4 00 5 60 7 70 10 5 12 5 14 9 16 4 20 9 direct jet 4 10 6 30 8 60 12 7 15 8 19 7 23 0 33 0 TABLE 4 TABLE OF DELIVERY IN LITRES MIN OF THE CONICAL NOZZLES FOR LEVER LANCE note standard Ø1 5 nozzle DIAMETER NOZZLE Ø 1 0 Ø 1 2 Ø 1 5 Ø 1 75 Ø 2 0 Ø 2 2 Ø 2 5 PRESSURE BAR JET CAPACITY Lt min 5 cone 1 16 1 40 1 90 2 25 2 65 2 90 3 50 direct jet 1 40 1 70 2 50 3 95 4 7 6 00 7 70 8 cone 1 40 1 80...

Page 31: ...80 90 LITRES HECTARE LITRES MINUTE 100 10 6 5 5 0 4 0 3 2 2 7 2 5 2 2 2 0 1 6 1 6 1 5 1 5 1 0 0 8 150 15 10 7 5 6 0 5 0 4 5 4 0 3 5 3 0 2 5 2 5 2 5 2 0 2 0 1 5 200 20 13 10 8 0 6 5 5 5 5 0 4 5 4 0 3 5 3 5 3 0 3 0 2 5 2 0 250 25 16 12 10 8 5 7 0 6 0 5 5 5 0 4 5 4 0 4 0 3 5 3 0 3 0 300 30 20 15 12 10 9 0 8 0 7 0 6 0 5 0 5 0 5 0 4 0 4 0 3 0 400 40 27 20 16 13 11 10 9 0 8 0 7 0 7 0 6 0 6 0 5 0 4 0 500...

Page 32: ...on the lever correctly Command group isn t at zero pressure Valves and or valve seats Replace or clean suction and delivery worn or dirty The pump doesn t reach the set Valve and or valve seat Replace pressure adjustment worn Valves and or valve seats suction Replace or clean and delivery worn or dirty Insufficient rpm Bring speed up to correct rpm always in the field of 350 550 rpm The nozzles us...

Page 33: ...X X X X X X X X X X X X JETS UNIJET JET X X X X X X X X X X X X X X BRASS DOUBLE X X X X X X X X X X X X X X X X X TREEJET JET X X X X X X X X X X X X X X QUADRIJET JET X X X X X X X X X X X X X X NOZZLES ISO FAN NOZZLES X X X X X X X X X X X X X X X X X ATR CONE X X X X X X X X X X X X X X X X X ISO CONE X X X X X X X X X X X X X X X X X ANTI DRIFT NOZZLES X X X X X X X X X X X X X X X X X WHEELS...

Page 34: ... X X X BRASS DOUBLE X X X X X X X X X X X X TREEJET JET X X X X X X X X X X X X QUADRIJET JET X X X X X X X X X X X X NOZZLES ISO FAN NOZZLES X X X X X X X X X X X X ATR CONE X X X X X X X X X X X X ISO CONE X X X X X X X X X X X X ANTI DRIFT NOZZLES X X X X X X X X X X X X WHEELS 8 3 32 6 HOLE X X X X 8 3 38 6 HOLE X X X X 9 5 36 6 HOLE 8 HOLE X X X X 9 5 44 6 HOLE 8 HOLE X X 11 2 48 8 HOLE X X X...

Page 35: ...con cisterna in polietilene rotazionale a media densità di seguito riportiamo alcune caratteristiche del materiale altissima resistenza agli urti superfici interne lisce che ne garantiscono la facilità di pulizia spessore uniforme resistenza a tutti i prodotti in uso per agricoltura facile riparabilità ILPOLIETILENE ROTAZIONALE ROTATIONAL MOULDED POLYETHYLENE In case you have a damaged polyethylen...

Page 36: ...serves the right to make variations or modifications without prior warning via Rinaldi 105 42124 Reggio Emilia ITALY Tel 39 0522 369811 Fax 39 0522 369898 e mail info unigreen spa com internet www unigreen spa com member of the group UNI 16100002F GB Apr 10 ...