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2:  General Description

4

UPS471-02-00 PW9000DPA User Manual UK  Dated 06/08/14

2.2.1  Advanced design features

Hot-swappable modules 

In a redundant module system the unique ‘hot-swappable’ feature enables a UPS power module to be inserted or
removed from its cabinet whilst it is still powered (

hot

) without having to shut down the load or transfer it to the bypass

supply.

Note: 

In a non-redundant system the load will unavoidably have to be transferred to the bypass supply while a module is

shut down or removed from the system.

Advanced booster technology 

The UPS power module’s inbuilt advanced booster technology results in a perfect sinusoidal input power quality at 0.99
input power factor with a harmonic content of less than 3% THD(i). This leads to a more reliable system operation together
with savings in generator and transformer sizing due to reduced winding losses; and also means that traditional input
harmonic filters (still used by some systems) are not required.

The high power factor presented by the UPS on the incoming mains supply minimises cabling and fusing costs due to the
reduced reactive power consumption which, together with the accompanying low harmonic currents, provides the
following benefits:

• No additional losses in wires and cables
• No extra heating of transformers and generators
• No over sizing of generators
• No false circuit breaker tripping and malfunction
• No erratic operation of computers, telecommunications, monitors, electronic test equipment etc.
• No resonance with power factor correction capacitors

Flexible battery management (FBM) 

Premature battery deterioration is avoided by the advanced management of battery charging and preventive failure
diagnostics. The major benefits are:

• AC-ripple-free battery charging due to a dedicated dc-dc charger independent from the rectifier and inverter
• Wide range of number of battery blocks (30-50 x 12V blocks, depending autonomy times)
• Wide UPS input voltage operating window extends the battery life due to fewer discharge cycles
• Battery discharge protection caused by load jumps
• Proactive battery protection from false manipulations and inadequate charging voltages
• Proactive battery failure detection thanks to the Advanced Battery Diagnosis (ABD) algorithm
• User-selectable battery tests to ascertain the battery state
• Optional temperature compensated charging regime to enhance battery life

Decentralised Parallel Architecture (DPA)

In a ‘redundant’ parallel UPS system the power modules’ outputs are connected in parallel so that if one module fails the
remaining modules can sustain the load supply. Such operation requires a certain amount of inter-module communication
to control frequency synchronisation, load sharing, load transfer etc. This is achieved by having a 

master-slave

relationship among the power modules whereby the 

master

 logic gives out individual commands to all the 

slave

 units to

keep them in step.

In some designs this can unfortunately lead to a single-point-of-failure for the entire system if the master logic or
communication with the slaves fails; however, the PowerWave 9000 technology uses 

multi-master

 logic with separated

independent regulation and control logic busses which enables 

any

 of the connected power modules to adopt the 

master

role if called upon. This control philosophy maintains the highest possible system availability. 

This unique decentralized design:

• Enables a parallel redundant system providing 100% conditioned power at all time
• Eliminates the system-level single point of failure inherent in traditional parallel UPS systems
• Exponentially increases the reliability of the overall system

Summary of Contents for PowerWAVE 9000 DPA

Page 1: ...User Manual Pioneering solutions for total power protection PowerWAVE 9000DPA ...

Page 2: ......

Page 3: ...UPS471 02 00 PW9000DPA User Manual UK Dated 06 08 14 Document Control ISSUE DATE REVISION SUMMARY 471 02 00 06 08 2014 Manual revised and published as 471 02 00 ...

Page 4: ...o understand manual and will therefore assume no responsibility nor liability for direct indirect or accidental personal or material damage due to any misinterpretation of or accidental mistakes in this manual 2005 Uninterruptible Power Supplies Ltd This manual may not be copied nor reproduced without written permission of Uninterruptible Power Supplies Ltd ...

Page 5: ...tended Warranty 20 2 8 Additional Service Maintenance Support 20 Installation 22 3 1 Introduction 22 3 2 Taking receipt of the UPS 22 3 2 1 Site transportation 22 3 3 Unpacking 23 3 4 Storage 23 3 5 Planning the installation site considerations 24 3 5 1 Clearances 24 3 6 Planning the installation cabling considerations 25 3 6 1 General requirements 25 3 6 2 UPS Cable and fuse sizing 25 3 6 3 UPS P...

Page 6: ...ving a module 53 4 5 2 Refitting a module in a capacity multi module system 54 Maintenance 55 5 1 Introduction 55 5 2 System calibration 55 5 3 User responsibilities 55 5 4 Routine maintenance 55 5 5 Battery testing 56 5 6 Battery maintenance 56 5 7 Battery disposal and recycling 56 Troubleshooting 57 6 1 Alarms 57 6 2 Menu Commands Event Log Measurements 57 6 3 Fault Identification and Rectificat...

Page 7: ...14 iii Specifications 68 8 1 Mechanical Characteristics 68 8 2 Input Characteristics 69 8 3 Battery 69 8 4 Output 70 8 5 Environmental 70 8 6 Packed weights 71 8 7 Cable and fuse sizing Single feed input 72 8 8 Cable and fuse sizing Dual feed input 73 ...

Page 8: ... iv UPS471 02 00 PW9000DPA User Manual UK Dated 06 08 14 ...

Page 9: ... that ALL the safety instructions and hazard warnings contained in this manual are read and fully understood WARNING High leakage current Ensure that the UPS has been correctly earthed before you connect the mains power supply WARNING This UPS must not be started up or put into use without having first been commissioned by a fully trained engineer authorised by the manufacturer WARNING This UPS mu...

Page 10: ... highlights of this innovative UPS solution Uninterruptible Power Supplies Ltd specialises in the installation and maintenance of Uninterruptible Power Systems and this powerful UPS is just one example of our wide range of state of the art power protection devices that will provide your critical equipment with a steady and reliable power supply for many years Key features The highlights of this in...

Page 11: ...the majority of installations An additional external battery cabinet can also be connected to the DPA 50 and DPA 150 models to extended the overall system autonomy time if desired Figure 2 1 PowerWave 9000 Cabinets frames Figure 2 2 PowerWave 9000 UPS Power Modules Key Point All the modules fitted within a cabinet must be of the same rating for example it is not possible to mix 30kVA and 50kVA mod...

Page 12: ...efits are AC ripple free battery charging due to a dedicated dc dc charger independent from the rectifier and inverter Wide range of number of battery blocks 30 50 x 12V blocks depending autonomy times Wide UPS input voltage operating window extends the battery life due to fewer discharge cycles Battery discharge protection caused by load jumps Proactive battery protection from false manipulations...

Page 13: ...allation the bypass supply terminals 2 are usually linked to the mains supply terminals 1 within the cabinet so only one mains supply feed is required See paragraph 3 6 3 for details concerning Single Feed Dual Feed input supply configurations Figure 2 3 PowerWave 9000 UPS block diagram 2 modules fitted Each power module is wired to individual battery connections on the cabinet s main terminal blo...

Page 14: ...the only one that provides the load with continuously processed and backed up power In this mode the mains supply is converted to DC by the rectifier which then charges the battery and provides operating power for the inverter which converts the rectifier output back to AC suitable for powering the load The inverter output frequency is synchronised to the bypass supply provided it remains within p...

Page 15: ... autonomy time falls to 3 minutes whereupon the led will begin flashing red and if a data protection application such as WAVEMON is installed it will begin its automatic PC shutdown routine at this point When the battery reaches its fully discharged voltage the BATTERY led will change to solid red and the UPS will attempt to transfer the load to the bypass supply if it is present Load on Bypass Fi...

Page 16: ... overload the UPS modules will switch back to the load on inverter mode if the overload clears and the inverter returns to normal operation An on line system therefore provides the highest degree of load protection and is always recommended if the critical load will not tolerate even a very brief supply interruption Off line line interactive operation When the PowerWave 9000 is used as an off line...

Page 17: ...ogic always observes one of the power modules as being the master and the others as slaves However if the master module goes faulty at any time the next module in the chain a former slave will immediately take over the role of master and the former master module will turn off Multi cabinet parallel system To further expand the overall UPS system capacity several up to ten PowerWave 9000 cabinets c...

Page 18: ... IA2 POWER MODULE 1 5 INVERTER STATIC SWITCH RECTIFIER Charger MAINTENANCE BYPASS LINE BATTERY Bypass Supply Mains Supply IA1 IA2 INVERTER STATIC SWITCH RECTIFIER Charger MAINTENANCE BYPASS LINE BATTERY Bypass Supply Mains Supply IA1 IA2 INVERTER STATIC SWITCH RECTIFIER Charger Load Supply Load Dist Panel Control Logic Control Logic Control Logic Parallel Control Bus Parallel Control Bus STATIC BY...

Page 19: ... the module in situ The Operator Control Panel one per UPS module is described in paragraph 2 5 DPA 50 Component identification Figure 2 10 DPA 50 Cabinet details F2 Module bypass supply fuse Battery trays UPS Customer Interface connections described in the Options chapter F4 Battery fuse IA2 Parallel Isolator IA1 Maintenance Bypass Isolator UPS Power Module MAINTENANCE BYPASS LINE Bypass Supply M...

Page 20: ...switches IA2 are similarly identified e g IA2 2 pertains to power module 2 Note that the module input mains fuses F1 are located within the modules and are not accessible with the module in situ Figure 2 11 DPA 150 Cabinet details F2 2 Module 2 bypass supply fuse Battery trays UPS Customer Interface connections described in the Options chapter Parallel Isolator 1 per power module IA1 Maintenance B...

Page 21: ... 2 5 UPS Module control panel The UPS module control panel is used to start stop an individual module as part of the UPS system operating procedures It can also be used to configure and test a module s operating parameters during troubleshooting and commissioning and monitor the module s input output battery values during normal operation F2 Module 2 bypass supply fuse UPS Customer Interface conne...

Page 22: ...A 50 this will disconnect the UPS from the load unless the load is first transferred to the maintenance bypass In a parallel module system the power module will shutdown and be disconnected from the load bus However the load may or may not transfer to the static bypass depending on whether or not the number of remaining live modules satisfies the system s redundancy i e if there are a sufficient n...

Page 23: ...tem together with the UPS power module slot number within the cabinet The maximum number of Module units is 10 and the module slot number can vary from 1 to 5 The definition of a Module s position is achieved in the menu Service Set Up For example Unit 05 3 indicates power module number 3 in system Cabinet number 5 Indicator Indicator Status Interpretation LINE 1 GREEN RED Input mains available In...

Page 24: ...OG MEASUREMENTS 2 Allows monitoring of voltages power frequencies currents autonomy etc MEASUREMENTS COMMANDS 3 Enables the commands Load to inverter Load to bypass and battery test to be executed COMMANDS SET UP DATA 4 Allows the UPS personalized information such as serial number to be entered SET UP DATA SET UP USER 5 Allows user to set up Date Time automatic battery test etc SET UP USER SET UP ...

Page 25: ...pass Input Voltage all three phases BYPASS VOLTAGE V 00 00 00 00 00 00 9 Output Voltage all three phases OUTPUT VOLTAGE V 0 0 00 00 00 00 00 10 Output Current all three phases OUTPUT CURRENT A 0 0 00 00 00 00 00 11 Active Output Power all three phases ACTIVE POWER KW 00 00 00 00 00 00 12 Reactive Output Power all three phases REACTIVE POWER kVAr 00 00 00 00 00 00 13 Apparent Output Power all three...

Page 26: ... EPROM Version EPROM VERSION V 000 4 Actual Date and Time DATE TIME dd mm yyyy hh mm ss DESCRIPTION LCD DISPLAY 1 Set up language SET LANGUAGE SET DATE AND TIME ENGLISH FRANCAIS DEUTCH DUTCH SPANISH POLISH PORTOGUESE 2 Set up Date and Time SET UP DATE TIME SET UP BATT TEST DD MM YY HH MM SS 3 Set up battery test SET UP BATT TEST SET UP GEN SET OPER DAY OF MONTH 1 31 HOUR OF DAY 0 23 REPETITIVE Y N...

Page 27: ...d autonomies together with setting up UPS Rated Power Module configuration and position in the system Single standard or Dual input feed Frequency converter 50 60Hz and 60 50Hz Synchronisation window 2 4 DESCRIPTION LCD DISPLAY 1 This Menu is reserved for authorized service engineers It is not to be used by End Users SET UP SERVICE PASSWORD 2 Type in password PASSWORD Key Point It is essential to ...

Page 28: ...ducts in direct patient care Uninterruptible Power Supplies Ltd will not knowingly sell its products for use in such applications unless it receives in writing assurances satisfactory to Uninterruptible Power Supplies Ltd that the risks of injury or damage have been minimized the customer assumes all such risks and the liability of Uninterruptible Power Supplies Ltd is adequately protected under t...

Page 29: ...spower co uk www upspower co uk Uninterruptible Power Supplies Ltd Woodgate Bartley Wood Business Park Hook Hampshire RG27 9XA Tel 01256 386700 Name Job Title Company Address Post Code Tel Fax E mail Please contact me to discuss Extended Warranty options for my PowerWave 9000 UPS Extended warranty options for my UPS System as below Manufacturer Model Nº Rating kVA Replacement Batteries Other pleas...

Page 30: ...n authorised electrician or other suitably qualified person All installation and operating procedures must be carried out in strict accordance with the instructions contained in this manual Uninterruptible Power Supplies Ltd will take no responsibility for any personal injury or material damage caused by the incorrect installation cabling or operation of this product WARNING Once the UPS equipment...

Page 31: ...ontainer is removed you must take measures to protect the UPS from dust Battery The UPS uses sealed maintenance free batteries whose storage capacity depends on the ambient temperature It is important not to store the batteries for longer than 6 months at 20 C 3 months at 30 C or 2 months at 35 C storage temperature without recharging them For longer term storage the batteries should be fully rech...

Page 32: ...the UPS must not exceed 40 C d The air conditioning system must be able to provide a sufficient amount of cooling air to keep the room within the prescribed temperature range 4 The following environmental conditions should also be considered a Fire protection standards must be respected The floor material should be non flammable b The location must be free of dust and corrosive explosive gases c T...

Page 33: ...2 UPS Cable and fuse sizing Single feed dual feed inputs The UPS can be wired for a single feed input standard whereby the UPS input supply terminals and bypass supply terminals are internally linked or it can be wired for a dual feed input where the bypass links are removed and the UPS bypass terminals are connected to a dedicated bypass supply Both configurations are shown in Figure 3 3 single f...

Page 34: ...ectifier Inverter Static Switch IA 2 F1 F2 Static Bypass Line Power Module 1 Power Module 2 Power Module 3 BATTERY 2 BATTERY 3 1L3 1N PE 1L1 1L2 2L3 2N PE 2L1 2L2 INPUT BYPASS LINKS FITTED 1L1 2L1 1L2 2L2 1L3 2L3 1N 2N Cabinet Frame Power kVA Single Input 3 x 400V Output 3x400V 0 8 pf Fuse A A Cable A mm2 Max Input with batt charging A Cable D mm2 Nominal Current A DPA 50 50 3x100 5x25 67 5x25 72 ...

Page 35: ...IA 2 F1 F2 Static Bypass Line Power Module 1 Power Module 2 Power Module 3 BATTERY 2 BATTERY 3 Fuse C Cable C Mains Supply 3x380 400 415 L3 N PE L1 L2 UPS BYPASS SUPPLY 1L3 1N PE 1L1 1L2 2L3 2N PE 2L1 2L2 Cabinet Frame Power kVA Dual Input 3 x 400V Output 3x400V 0 8 pf Fuse B C A Cable B mm2 Cable C mm2 Max Input with battery charging A Cable D mm2 Nominal Current A DPA 50 80 3x100 5x25 4x25 67 5x...

Page 36: ...sed these links must be fitted to the terminals shown so that the external battery is connected to all the fitted power modules Note Best UPS system reliability is achieved when using an independent battery bank for each power module as this extends the module redundancy to include the battery i e when using an independent battery configuration only one power module will be affected in the event o...

Page 37: ...L3 1N 2N PE 3L1 3L2 3L3 3N PE External Battery Protective Earth Bypass Mains Input Dual feed only UPS Output N N N Mains Input Common battery links Remove links for dual feed input 1L2 2L1 1L2 2L2 1L3 2L3 1N 2N ProtectiveEarth 3L1 3L2 3L3 3N External Battery Bypass Mains Input Dual feed only UPS Output N N N Mains Input Common battery links Remove links for dual feed input N N ...

Page 38: ...rom the input distribution board to each cabinet should be of equal length as should the UPS output cables to the output distribution board See Figure 3 8 Figure 3 8 Cable lengths for multi cabinet installation dual feed input supply shown UPS 1 UPS 2 UPS 3 UPS 4 UPS 1 UPS 2 UPS 3 UPS 4 Recommended cable configurations The cable configuration below is not recommended Bypass Feed Rectifier Feed To ...

Page 39: ...ry configuration Two battery configurations are possible Common battery where all the power modules are connected to the same battery source although that source may itself comprise several battery strings connected in parallel This requires common battery links to be fitted to the UPS battery power terminals as shown below Individual battery where each module is connected to an individual battery...

Page 40: ...for UPS5 2 2 N 2 UPS3 N UPS2 N UPS1 N UPS3 UPS2 UPS1 UPS5 UPS4 UPS5 N UPS4 N UPS5 UPS4 For reasons of clarity the wiring for modules 1 3 5 only is shown in detail PE 1 1 N 1 3 3 N 3 4 4 N 4 5 5 N 5 PE TO UPS Modules EXTERNAL BATTERY CABINET UPS CABINET UPS CABINET UPS3 UPS2 UPS1 Battery fuse for UPS1 Battery fuse for UPS2 Battery fuse for UPS3 Battery fuse for UPS4 Battery fuse for UPS5 2 2 N 2 UP...

Page 41: ... strings to provide a common battery for all three modules Figure 3 12 DPA 150 Battery configurations A B C D A B C D A B C D UPS Module UPS Module UPS Module 7 10x7Ah 10x7Ah 6 10x7Ah 2x5x7Ah 10x7Ah 5 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 4 10x7Ah 2x5x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 3 2x5x7Ah 2x5x7Ah 2x5x7Ah 2x5x7Ah 2x5x7Ah 2x5x7Ah 2x5x7Ah 2x5x7...

Page 42: ... fuses Max Batt Strings Terminals C type 3 3 Com Connection Bar 3 x 2xM8 PE 2xM8 5 5 Com Connection Bar 3 x 2xM10 PE 2xM10 Fuse Type Very Fast acting A 3x100 A 5x100A Dimensions WxHxD mm 730x1975x800 1200x1975x800 Weight w o trays and w o batteries kg 150 250 Note Battery fuses and cables are bespoke to the installation The above are recommendations only all fuses and cables must comply with presc...

Page 43: ...wing conditions a No mains voltage is present at the UPS mains or bypass distribution board terminals b All loads are disconnected at the load distribution board c The UPS is fully shut down and voltage free d The UPS Maintenance Bypass Isolator IA1 is open OFF e The UPS Parallel Isolator IA2 is open OFF for all fitted modules 3 7 1 Connecting the input cables Refer to figures 3 5 to 3 7 also figu...

Page 44: ... rating OUTPUT POWER on the nameplate Ensure the load circuit breakers on the load distribution board are correctly sized with respect to the load rating and associated cabling Ensure that the maximum total load rating and maximum load rating of each individual load socket is indicated on the load distribution board The circuit breakers must comply with the prescribed IEC Standards e g BS7671 2008...

Page 45: ...PC interface 5 JD12 RS232 Sub D9 male for Multidrop ONLY 6 USB PC Interface 7 SNMP Slot for optional SNMP card ONLY 8 Slot for optional Modem Ethernet card ONLY 9 Battery terminal N for 16 25 mm2 10 Input Bypass terminals 16 25mm2 11 Input Bypass terminals 16 25mm2 12 Output Load terminal 16 25mm2 13 IA1 Maintenance Bypass 14 IA2 1 Parallel Isolator UPS Module 1 15 F4 Battery Fuse Holder Module 1 ...

Page 46: ...tional SNMP card ONLY 8 Slot for optional Modem Ethernet card ONLY 9 Battery terminal N for 16 25 mm2 10 Input Bypass terminal for Dual Input feed 3xM10 11 Input Rectifier terminal for Single feed 4xM10 12 Output Load terminal 4xM10 13 IA1 Maintenance Bypass 14 IA2 1 Parallel Isolator UPS Module 1 15 IA2 2 Parallel Isolator UPS Module 2 16 IA2 3 Parallel Isolator UPS Module 3 17 F4 Battery Fuse Ho...

Page 47: ...P Slot for optional SNMP card ONLY 8 Slot for optional Modem Ethernet card ONLY 9 Battery terminal N for 16 25 mm2 10 Input Bypass terminal for Dual Input feed 3xM10 11 Input Rectifier terminal for Single feed 4xM10 12 Output Load terminal 4xM10 13 IA1 Maintenance Bypass 14 IA2 1 Parallel Isolator UPS Module 1 15 IA2 2 Parallel Isolator UPS Module 2 16 IA2 3 Parallel Isolator UPS Module 3 17 IA2 4...

Page 48: ...mounted batteries The batteries within the external battery cabinet will be connected by the commissioning engineer The only wiring that can be carried out by the installation engineer is the cabling between the external battery cabinet and the UPS battery terminal blocks as detailed below 1 Familiarise yourself with the wiring diagrams in Figure 3 10 and determine whether the installation is desi...

Page 49: ...e cabinet s position as the first master cabinet in the chain e g cabinet 1 in Figure 3 18 the middle cabinet in the chain there may be more than one middle cabinet the last cabinet in the chain e g cabinet n in Figure 3 18 1 Set DIP Switch SW1 9 of each cabinet according to the table below Key Point This section is required only if two or more cabinets are to be connected in a multi cabinet paral...

Page 50: ...ter according to the position of the particular UPS Cabinet in the parallel system as previously set by SW1 9 above Figure 3 19 Configuration DIP Switch SW2 2 3 10 Optional remote monitoring and control facilities In addition to the paralleling facilities described above the interface board also contains various input output connections that can be used with a number of optional external monitorin...

Page 51: ...ss supply in all modules from where it is supplied with unprotected mains power The UPS cabinet contains a maintenance bypass switch which when closed completely bypasses the UPS modules and connects the cabinet output terminals directly to its bypass mains input When operating via the maintenance bypass switch the UPS modules can be replaced or tested off line as required In the case of a single ...

Page 52: ...en b The BATTERY LED will be flashing green c The LCD display will indicate LOAD OFF SUPPLY FAILURE 3 Close the parallel isolator switch IA2 and check that the PARALLEL SW CLOSED message is shown on the LCD display 4 On the UPS mimic panel press and release both ON OFF buttons simultaneously and wait approximately 60 seconds a The UPS module will begin to power up b Initially LINE 2 LED will be re...

Page 53: ... TO INVERTER then press the ENTER key 10 The UPS system will now transfer the load to inverter on all modules in a parallel module system a The LCD display s will now indicate LOAD PROTECTED b Check and confirm that the LED display s are as shown below 11 The UPS is now operating in On Line mode The load is protected and supplied by inverter power 4 2 2 Individual module start stop procedure in a ...

Page 54: ... on the UPS control panel a The UPS will run through an automated start up sequence accompanied by the following indications LINE 2 LED lights red then changes to green INVERTER LED lights green BATTERY LED lights green constant b LCD displays the LOAD PROTECTED message 5 The UPS module is now On Line and connected to the parallel system Module shut down Use this procedure to power down a single U...

Page 55: ...yed there is a problem with the UPS seek assistance Transferring the UPS to static bypass mode 1 On any one of the UPS module s mimic panel press the ENTER key once to access the menu system 2 Using the UP DOWN keys move the cursor so that it is adjacent to COMMANDS and then press the ENTER key 3 Using the UP DOWN keys move the cursor so that it is adjacent to LOAD TO BYPASS and then press the ENT...

Page 56: ...system 7 On the UPS control panel simultaneously press both ON OFF buttons a The LCD panel will indicate LOAD OFF SUPPLY FAILURE 8 Open the fused battery isolator s associated with the module 9 Open the module s parallel isolator IA2 10 Open the bypass line fuse holder F2 WARNING The UPS cabinet is still live at its input and output power terminals due to the closure of maintenance bypass isolator...

Page 57: ...OFF SUPPLY FAILURE 4 Open the fused battery isolator s associated with the module 5 Open the module s parallel isolator switch IA2 6 Open the module s bypass line fuse holder F2 7 Isolate the UPS input bypass supplies at the input distribution board 8 The UPS is now voltage free WARNING All the operations in this section must be performed by authorised and trained personnel CAUTION This procedure ...

Page 58: ...ower module forwards until the rear connectors are disconnected DO NOT FULLY EXTRACT THE UNIT 6 Wait two minutes then fully withdraw the UPS power module from the cabinet by pulling it forwards horizontally 7 If you are not intending to replace the UPS module immediately cover the UPS compartment opening with an appropriate protection cover and secure with the four screws removed earlier WARNING A...

Page 59: ...ss 4 4 1 Removing the UPS module 1 On the UPS module to be replaced simultaneously press the two ON OFF buttons on the UPS control panel a The LED display will give the following indications 2 Open the UPS module s parallel isolator IA2 3 Open the fused battery isolator s associated with the module 4 The UPS module is now totally shut down 5 Disconnect the control panel cable to connector JD7 6 Re...

Page 60: ...t on line see paragraph 4 2 2 4 5 Replacing a module in a CAPACITY multi module system If a UPS module fails and there is not enough capacity left to protect the load by the remaining operating UPS modules the load will automatically transfer to the static bypass and continue to be supplied from the mains supply WARNING Wait at least 2 minutes to allow the module s electrolytic capacitors time to ...

Page 61: ...PS module to be replaced 5 Open the fused battery isolator s associated with the module 6 The UPS module is now totally shut down 7 Disconnect the control panel cable to connector JD7 8 Remove the four screws on the front of the UPS module that are fixing it to the cabinet frame 9 Pull the UPS module forwards until the rear connectors are disconnected DO NOT FULLY EXTRACT THE UNIT WARNING Wait at ...

Page 62: ...ur screws on the front 2 Using two persons to lift the UPS module slide two thirds of the module into the UPS compartment make sure not to plug the UPS Module into the rear connector 3 Push UPS module firmly into its final position to assure good contact on the rear plugs 4 Tighten the four screws on the front of module to secure it to the UPS cabinet frame 5 Connect the control panel cable to con...

Page 63: ...field service engineer will attach a service record book to the front of the UPS which will be used to log the full service history of the UPS Preventative maintenance inspections involve working inside the UPS which contains hazardous AC and DC voltages During a preventative maintenance inspection the field service engineer will check Site environment conditions Integrity of electrical installati...

Page 64: ...e operating mode Off line or On line and whether or not the load is connected The battery test procedure can be performed from the UPS front panel See paragraph 4 3 5 5 6 Battery maintenance The battery maintenance shall be done by an authorized Uninterruptible Power Supplies Ltd Service Partner 5 7 Battery disposal and recycling Batteries contain dangerous substances that will harm the environmen...

Page 65: ...ation and rectification information is given on the following pages 6 2 Menu Commands Event Log Measurements A detailed description of the Menu Commands Event Log and Measurements that can be operated and displayed on the LCD can be found on page 15 Event Log Screen The full list of Alarms and Messages are shown in paragraph 6 3 As you step through the event memory make a separate note of each ala...

Page 66: ...n load side Check all output connections and repair as required OVERLOAD Load exceeds the UPS rated power Identify which piece of equipment is causing the overload and remove it from the UPS Do not connect laser printers photocopiers electric heaters kettles etc to the UPS OVERTEMPERATURE The UPS temperature has exceeded the maximum permitted value Check that the UPS ambient temperature is less th...

Page 67: ...he following ports are active on the Interface Board when fitted to a Slave cabinet The Output ports X3 6 X3 10 The Output ports X4 1 X4 10 Means Alarm Module 1 2 3 4 5 All other input or output ports on the Slave boards are not activated These interfaces are described below Dry port customer interface X1 customer inputs X2 X4 customer outputs see paragraph 7 2 RS232 Computer serial interface USB ...

Page 68: ...sed contact which opens to trigger the emergency stop sequence In order to allow maintenance or testing of the remote emergency stop circuit without disturbing the normal UPS operation it is recommended that a terminal block with linking facilities is installed between the UPS and the remote emergency stop button as shown 1 Use a screened cable with 1 pair section of wires 0 6 mm2 and maximum leng...

Page 69: ...X4 These volt free changeover outputs provide signals that can be used for the automatic and orderly shutdown of servers AS400 or used as control inputs to building management systems Term Contact Signal Display Function X2 1 ALARM MAINS_OK Mains Present X2 2 Mains Failure X2 3 Common X2 4 Message LOAD_ON_INV Load on Inverter X2 5 Load on Bypass X2 6 Common X2 7 ALARM BATT_LOW Battery Low X2 8 Bat...

Page 70: ... shows the cable wiring suitable for PC s with a 9 pin or 25 pin serial port respectively Note that the maximum length for the interconnecting RS232 cable is 15m Figure 7 6 PC Serial port connector cable 7 4 RS232 Interface for multidrop JD12 The Computer Interface JD12 5 l is an intelligent RS232 serial port that monitors signals from several UPS cabinets connected in parallel The connector JD12 ...

Page 71: ...Internal and external SNMP adapters 7 6 UPS Monitoring and automated control software 7 6 1 The importance of UPS management The utility supply is inevitably unreliable every now and then and assuring continuous power to all the facilities connected to it can be a difficult task The situation is further complicated if worldwide systems are managed via a Local Area Network LAN or Wide Area Network ...

Page 72: ...led on a local PC and communicates with the UPS over a standard RS232 cable of up to 15m in length 7 6 2 WAVEMON Shutdown and Management Software Figure 7 8 Monitoring screen image WAVEMON is a software application designed to operate with many of the systems supplied by Uninterruptible Power Supplies Ltd and features both UPS monitoring and automatic UPS server shutdown facilities It comprises a ...

Page 73: ...command is an additional software module that is used in order to execute a command typically a shutdown command in a remote system Licensing A licence is issued with every software serial number for use of what is known as the UPS service on a single server in connection with one UPS and an unlimited number of connected WINDOWS workstations For operation with two or more servers a further licence...

Page 74: ...REPORTER are Real time email notification sent directly to UPSL Service Centre in response to alarm critical events Acquisition of key performance data and productivity information Empowers you with the details needed to better understand machine performance and quickly troubleshoot downtime events Combined with a service contract PowerREPORTER improves service levels The engineer can determine if...

Page 75: ...erREPORTER operation UPS Server UPS with Power REPORTER Batteries Email Battery Care System Site manager UPS Email server Alarm Event Data monthly report Servers with Power REPORTER software Consultant UPSL 24Hr Analyst Service co ordinator UPS Service Engineer Helpdesk specialists ...

Page 76: ...30x1975x800 Weight of Empty Cabinet kg 250 270 190 Weight of Cabinet with modules and no batteries kg 300 310 with 1 Module 420 450 with 3 Modules 440 490 with 5 Modules Colours Front RAL 9007 black inlets Sidewalls Graffito grey PowerWAVE DPA MODULES DPA 30 DPA 40 DPA 50 Output Apparent Power KVA 30 40 45 Output Active Power KW 24 32 40 Output Power PF 1 KVA KW 24 24 32 32 40 40 Number of 12V Bat...

Page 77: ...Di 2 100 load Max Input Power with rated output power and charged battery per Module output Cos 1 0 kW 25 4 33 9 42 9 Max Input Current with rated output power and charged battery per Module output Cos 1 0 A 36 8 49 1 62 1 Max Input Power with rated output power and discharged battery per Module output Cos 1 0 kW 27 8 37 1 46 9 Max Input Current with rated output power and discharged battery per M...

Page 78: ...d load Deg 0 deg Overload Capability on Inverter 125 load 10 min 150 load 60 sec Output short capability RMS A Inverter 2 x In during 250 ms Bypass 10 x In during 10 ms Crest Factor 3 1 1 On Inverter mode 50 KVA 40kW on Bypass mode 45 KVA 40kW Module Type DPA 30 DPA 40 DPA 50 Audible Noise with 100 50 Load dBA 59 51 65 55 65 55 Operation temperature C 0 40 Ambient Temperature for Batteries C 20 25...

Page 79: ...7592 9485 Airflow 25 30 C with Non linear Load per Module EN 62040 1 1 2003 m3 h 380 380 380 UPS Power Modules Packed Weight Kg Packed Dimension mm Unpacked Weight Unpacked Dimension mm DPA 10 or 15 no Batt DPA 20 or 25 no Batt DPA 10 or 15 no Batt DPA 20 or 25 no Batt DPA 50 1 360 367 370 880x1825x915 300 307 310 730x1650x800 DPA 150 1 TBA TBA TBA 880x2150x915 TBA TBA TBA 730x1975x800 2 TBA TBA T...

Page 80: ...e D mm2 Nominal Current A DPA 50 50 3x100 5x25 67 5x25 72 DPA 150 150 3x250 5x120 or 5x 2x50 202 5x120 or 5x 2x50 218 DPA 250 250 3x400 5x 2x95 337 5x 2x95 362 CableE Fuse E Rectifier Inverter Static Switch IA 2 Fuse A Cable D Cable A Mains Supply 3x380 400 415 IA 1 F1 F2 Maint Bypass 3L3 3N PE 3L1 3L2 L3 N PE L1 L2 PW9000 CABINET MAINS DISTRIBUTION BOARD UPS MAINS SUPPLY BATTERY 1 N N LOAD DISTRI...

Page 81: ...urrent A DPA 50 80 3x100 5x25 4x25 67 5x25 72 DPA 150 150 3x250 5x120 or 5x 2x50 4x120 or 4x 2x50 202 5x120 or 5x 2x50 218 DPA 250 250 3x400 5x 2x95 4x 2x95 337 5x 2x95 362 CableE Fuse E Rectifier Inverter Static Switch IA 2 Fuse A Cable D Cable A Mains Supply 3x380 400 415 IA 1 F1 F2 Maint Bypass 3L3 3N PE 3L1 3L2 L3 N PE L1 L2 PW9000 CABINET MAINS DISTRIBUTION BOARD UPS MAINS SUPPLY BATTERY 1 N ...

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