Uninterruptible Power Supply HV 10KL, User Manual

Page 1: ...3 3 208V 5KL 5KL DUAL 10KL 10KL DUAL 3 3 400V 10KL 10KL DUAL 15KL 15KL DUAL 20KL 20KL DUAL Rack Tower Online UPS Uninterruptible Power Supply System Version 1 0 User Manual ...

Page 2: ... responsibility or liability for loss or damages whether direct indirect consequential or incidental which might arise out of the use of such information The use of any such information will be entirely at the user s risk Information in this manual is subject to change without notice We make no commitment to update or keep current the information in this manual If you find information in this manu...

Page 3: ...TALLATION 6 2 4 UPS INSTALLATION FOR PARALLEL SYSTEM 7 2 5 SOFTWARE INSTALLATION 8 3 OPERATIONS 9 3 1 BUTTON OPERATION 9 3 2 LED INDICATORS AND LCD PANEL 9 3 3 AUDIBLE ALARM 11 3 4 SINGLE UPS OPERATION 11 3 5 PARALLEL OPERATION 14 3 6 ABBREVIATION MEANING IN LCD DISPLAY 16 3 7 LCD SETTING 16 3 8 LCD MAIN INTERFACE 28 3 9 FAULT CODE 29 3 10 WARNING INDICATOR 30 3 11 WARNING CODE 30 4 TROUBLE SHOOTI...

Page 4: ...es on the UPS housing 1 3 Installation Do not connect appliances or devices which would overload the UPS e g big motor type equipment to the UPS output terminal Place cables in such a way that no one can step on or trip over them Do not block air vents on the housing of the UPS Ensure proper unit spacing of ventilation UPS equipped with grounding terminal in the final installation phase connect gr...

Page 5: ...or nitrous oxide Connect grounding terminal of UPS to a grounding electrode conductor In accordance with safety standard EN IEC 62040 1 installation has to be provided with a Backfeed Protection system as for example a contactor which will prevent the appearance of voltage or dangerous energy in the input mains during a mains fault see figure 24 and respect the wiring diagram of Backfeed Protectio...

Page 6: ... that no liquid or other foreign objects can enter into the UPS system The UPS can be operated by any individuals with no previous experience 1 6 Standards Safety IEC EN 62040 1 EMI Conducted Emission IEC EN 62040 2 Category C3 Radiated Emission IEC EN 62040 2 Category C3 EMS ESD IEC EN 61000 4 2 Level 4 RS IEC EN 61000 4 3 Level 3 EFT IEC EN 61000 4 4 Level 4 SURGE IEC EN 61000 4 5 Level 4 CS IEC...

Page 7: ...he package contents The shipping package should contain One UPS One user manual One monitoring software CD One RS 232 cable option One USB cable One parallel cable only available for parallel model One shared current cable only available for parallel model NOTE Before the installation please inspect the unit Be sure that there is no physical damage to the unit Do not turn on the unit and notify th...

Page 8: ...cy power off function connector EPO connector 4 Share current port only available for parallel model 5 Parallel port only available for parallel model 6 Intelligent slot 7 External battery connector terminal Only available for long run model 8 Line input circuit breaker switch 9 Line input terminal 10 Output terminal 11 Bypass input terminal 12 Input grounding terminal 13 Output grounding terminal...

Page 9: ...HV 10KL LV 5KL 10KL DUAL and LV 5KL DUAL should be able to withstand over 20A current It is recommended to use AWG 14 or thicker wire for Phase and AWG10 or thicker wire for Neutral for safety and efficiency NOTE 2 The cable for HV 15KL and HV15KL DUAL should be able to withstand over 30A current It is recommended to use AWG 12 or thicker wire for Phase and AWG10 or thicker wire for Neutral for sa...

Page 10: ...ack Pay highly attention to the rated battery voltage marked on the rear panel If you want to change the numbers of the battery pack please make sure you modify the setting simultaneously The Connection with wrong battery voltage may cause permanent damage of the UPS Make sure the voltage of the battery pack is correct Pay highly attention to the polarity marking on external battery terminal block...

Page 11: ... Refer to the following wiring diagram Wiring diagram of parallel system 2 5 Software Installation For optimal computer system protection install UPS monitoring software to configure UPS shutdown operation ...

Page 12: ...he alarm Press and hold the button more than 0 5s to mute the buzzer Please refer to section 3 4 10 for details Down key Press this button to display previous selection in the setting menu Test Up Mute Down Button Press and hold the two buttons simultaneous more than 1s to enter escape the setting menu OFF ESC Mute Down Button Press and hold the two buttons simultaneous more than 1s to select LCD ...

Page 13: ...nformation Indicates the load level by 0 25 26 50 51 75 and 76 100 Indicates overload Indicates the load or the output is short Mode operation information Indicates the battery is working Indicates the bypass circuit is working Indicates the ECO mode is enabled Indicates the output is working Battery information Indicates the battery capacity by 0 25 26 50 51 75 and 76 100 Indicates low battery le...

Page 14: ...When the utility is restored the UPS will auto restart in AC mode 2 Turn on the UPS without utility power supply in Battery mode 1 Make sure that the two strings of batteries are connected correctly at UPS s GND terminals and the breaker of the battery pack is at ON position only for long run model 2 Press the ON button to set up the power supply for the UPS UPS will enter to power on mode After i...

Page 15: ...16 5 hours UPS will shut down automatically to protect the battery This battery discharge protection can be enabled or disabled through LCD panel control Refer to 3 7 LCD setting section 7 Test the batteries 1 If you need to check the battery status when the UPS is running in AC mode CVCF mode you could press the Test button to let the UPS do battery self test 2 Users also can set battery self tes...

Page 16: ...ians 2 Turn off the UPS If the load cannot be shut off you should remove the cover of maintenance bypass switch on the panel and turn the maintenance switch to BPS position 3 Switch off the line input breaker and external bypass input breaker only for dual input model Then UPS will enter into No Output mode 4 Connect communication cable to the UPS and a computer Be sure to install communication to...

Page 17: ...that all of the UPSs are parallel models and have the same configuration 1 Turn on each UPS in AC mode respectively Refer to section 3 4 1 Then measure the inverter output voltage of each phase for each UPS to if the inverter voltage difference between actual output and setting value is less than 1 5V typical 1V with multimeter If the difference is more than 1 5V please calibrate the voltage by co...

Page 18: ...breaker of this unit 3 After it shuts down you can turn off the battery breaker for long run model and remove the parallel and share current cables And then remove the unit from the parallel system Second method 1 If the bypass is abnormal you can not remove the UPS without interruption You must cut off the load and shut down the system first 2 Make sure the bypass setting is enabled in each UPS a...

Page 19: ...Parallel 001 means the first UPS AN The first phase BN The second phase CN The third phase AB The first line BC The second line CA The third line HS H Hot Standby 3 7 LCD Setting There are three parameters to set up the UPS Refer to following diagram Parameter 1 It s for program alternatives Refer to below tables for the programs to set up Parameter 2 It s setting options or values for each progra...

Page 20: ...t Y Y Y 17 Inverter C voltage adjustment Y Y Y 18 Output A voltage calibration Y Y Y 19 Output B voltage calibration Y Y Y 20 Output C voltage calibration Y Y Y 21 Charging current setting Y Y Y Y Y Y 21 Battery numbers setting Y Y means that this program can be set in this mode Note All parameter settings will be saved only when UPS shuts down normally with internal or external battery connection...

Page 21: ... mode Setting output frequency at CVCF mode or not CVCF mode You may choose following two options in parameter 2 CF Setting UPS to CVCF mode If selected the output frequency will be fixed at 50Hz or 60Hz The input frequency could be from 46Hz to 64Hz NCF Setting UPS to normal mode not CVCF mode If selected the output frequency will synchronize with the input frequency within 46 54 Hz at 50Hz or wi...

Page 22: ... DIS disable ECO function ENA enable ECO function If ECO function is disabled voltage range and frequency range for ECO mode still can be set but it is meaningless unless the ECO function is enabled If the system is running in parallel be sure to set DIS only 06 Reserved Interface Setting Reserve for future options 07 Reserved Interface Setting Reserve for future options ...

Page 23: ...ons ENA Bypass enabled When selected Bypass mode is activated DIS Bypass disabled When selected automatic bypass is acceptable but manual bypass is not allowed Manual bypass means users manually operate UPS for Bypass mode For example pressing OFF button in AC mode to turn into Bypass mode 09 Maximum battery discharge time setting Interface Setting Parameter 2 000 999 Set the maximum discharge tim...

Page 24: ...utral loss detection function After pressing the Enter button then the parameter 2 becomes different selections You can choose DIS ATO or CHE DIS Disable the neutral loss detection function The UPS will not detect the neutral loss or not ATO The UPS will automatically detect the neutral is lost or not If neutral loss is detected an alarm will be generated If the UPS is turned on it will transfer t...

Page 25: ...d the alarm will be muted and the UPS will go back to normal mode If neutral is not detected the UPS will continue alarming and stay on the latest status until the neutral is detected well at next manual checking operation CHE is default setting 13 Reserved Interface Setting Reserve for future options 14 Reserved Interface Setting Reserve for future options 15 Inverter A voltage adjustment Interfa...

Page 26: ...e is from 0V to 9 9V and the default value is 0V 16 Inverter B voltage adjustment Interface Setting Parameter 2 InV indicates inverter B voltage adjustment After pressing the Enter button then it will show L2 in parameter 1 to indicate inverter B and the parameter 2 becomes different selections You can choose Add or Sub to adjust inverter B voltage At this time please press Enter button again to c...

Page 27: ...ted voltage in parameter 2 The setting voltage range is from 0V to 9 9V and the default value is 0V 18 Output A voltage calibration Interface Setting Parameter 2 oP U indicates output A voltage After pressing the Enter button it shows the internal measurement value of the output A voltage in parameter 2 At this time you can calibrate output voltage value in parameter 2 by pressing Up or Down accor...

Page 28: ...e in parameter 2 by pressing Up or Down according to the measurement from an external voltage meter The calibration result will be effective by pressing Enter The calibration range is limited within 9V This function is normally used for parallel operation 20 Output C voltage calibration Interface Setting Parameter 2 oP U indicates output C voltage After pressing the Enter button it shows the inter...

Page 29: ...rface Setting Parameter 2 It always shows CHG as Charging current After pressing the Enter button it will show charging current value in parameter 2 You may modify the current value by pressing Up or Down button The setting range is from 1A to 12A and the default value is 1A 22 Battery numbers setting Interface Setting The Battery numbers setting menu will be displayed only after entering the pass...

Page 30: ... number The setting range of battery numbers is from 16 to 20 pieces The setting result will be effective by pressing Enter button After pressing Enter button it will show CHG in parameter 2 to enter charger on off setting menu It shows ON or OF as charger status in parameter 1 This setting can be changed by pressing Up or Down button The setting result will be effective by pressing Enter button ...

Page 31: ...down key to select the displayed information 1 Input L1 voltage 2 Input L2 voltage 3 Input L3 voltage 4 Input Frequency 5 Output L1 voltage 6 Output L2 voltage 7 Output L3 voltage 8 Output Frequency 9 Battery P Voltage 10 Battery N Voltage 11 Load Percent ...

Page 32: ... waveform abnormal in A phase None 17 Inverter A B output line to line short circuited 64 Voltage waveform abnormal in B phase None 18 Inverter B C output line to line short circuited 65 Voltage waveform abnormal in C phase None 19 Inverter C A output line to line short circuited 66 Inverter current detect abnormal None 1A Inverter A negative power fault None 67 Bypass O P short circuited 1B Inver...

Page 33: ...very second Charger failure Beeping every second Other warnings refer to 3 11 Beeping every second 3 11 Warning Code Warning code Warning event Warning code Warning event 01 Battery unconnected 21 Line situations are different in parallel system 02 IP Neutral loss 22 Bypass situations are different in parallel system 04 IP phase abnormal 33 Locked in bypass after overload 3 times in 30 minutes 05 ...

Page 34: ...titive overloads the UPS is locked in the Bypass mode Connected devices are fed directly by the mains Remove excess loads from UPS output first Then shut down the UPS and restart it Fault code is shown as 43 The icon lights on LCD display and alarm beeps continuously UPS is overload too long and becomes fault Then UPS shut down automatically Remove excess loads from UPS output and restart it Fault...

Page 35: ... connection is ok and the warning is still displaying please refer to the LCD setting section to enter the neutral loss check menu to see if the parameter3 is CHE If it is please press the Enter key firstly to make the CHE flash and press the Enter key secondly to make the UPS clear the alarm If the warning still exists please check input fuses of L2 and L3 The L2 or L3 input fuse is broken Replac...

Page 36: ...d precautionary measures may replace batteries and supervise operations Unauthorized persons must be kept well away from the batteries Verify that no voltage between the battery terminals and the ground is present before maintenance or repair In this product the battery circuit is not isolated from the input voltage Hazardous voltages may occur between the battery terminals and the grounding earth...

Page 37: ...ear Load 5 100 Non linear Load Transfer Time Line Battery 0 ms Inverter Bypass 0 ms When phase lock fails 4ms interruption occurs from inverter to bypass Inverter ECO 0 ms When utility power lose 10 ms EFFICIENCY AC mode 95 5 Battery Mode 94 5 BATTERY Type Depending on applications Numbers 20 32 40 adjustable Charging Current max 1 2 3 12 0A 10 Adjustable Charging Voltage 136 5 VDC 218 4 VDC PHYSI...

Page 38: ...onic Distortion 2 100 Linear Load 5 100 Non linear Load PF 0 8 Transfer Time Line Battery 0 ms Inverter Bypass 0 ms When phase lock fails 4ms interruption occurs from inverter to bypass Inverter ECO 10 ms EFFICIENCY AC mode 93 5 Battery Mode 92 5 BATTERY Type Depending on applications Numbers 16 20 adjustable Charging Current max 1 2 3 12 0A 10 Adjustable Charging Voltage 13 65 VDC N 1 N 8 10 PHYS...