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DPP2U SERIES

OPERATING MANUAL

P O W E R I N G   T E C H N O L O G Y

Manual No. DPP2U-MAN Rev. 5

dpp2u-man-rev5-0719.indd

13.0  SETUP AND TESTING

13.1

 

It is not necessary to have the distribution panel mounted in a rack for initial testing.  
This can be done on a bench.  It is also not necessary to have loads connected to the 
panel for this testing.

13.2

  With  the  input  power  source  off,  connect  the  input  wires  to  the A  side  of  the 

distribution panel.  Connect ground to the chassis ground terminal.  Set all circuit 
breakers to on.

13.3

 

Turn on the input power source.  The A side LED should be green.  If it is red, one 

of the circuit breaker is tripped.  If the LED is off, there is no input power to the unit.  

Check the output voltage at each set of output terminals with a digital voltmeter.

13.4

   With the A side LED green, use an ohmmeter to check the Form C relay contact 

outputs.  On J4 measure the resistance between pins 1 and 2.  This should read 

“open”.  Measure the resistance between pins 2 and 3. This should read “short”.

13.5

  On the A side trip circuit breaker no. 1.  The A side LED should turn red. On J4 

measure the resistance between pins 1 and 2.  This should read “short”. Measure the 
resistance between pins 2 and 3.  This should read “open”. Reset the circuit breaker.

13.6

 

On the A side check each succeeding breaker by tripping it, and verify that the LED 
turns red.  It is not necessary to recheck the Form C relay contacts.

13.7

 

Repeat the same tests of Sections 13.2 through 13.6 on the B side of the distribution 

panel, use J3 to check the Form-C relay operation.

13.8

 

The distribution panel may now be connected to its intended application.

13.9 

  If the distribution panel did not operate properly in the above tests, go back and 

double check the connections and the polarity of the input source to make sure it is 
correct.

 

Please note that there are no user serviceable parts inside either the modules or the shelves 
and that opening either will void the warranty.

 

Summary of Contents for DPP2U Series

Page 1: ...TRIBUTION PANELS Manual No DPP2U MAN Rev 5 UNIPOWER LLC 65 Industrial Park Rd Dunlap TN 37327 Phone 1 954 346 2442 Toll Free 1 800 440 3504 Web site www unipowerco com 2019 UNIPOWER LLC All Rights Res...

Page 2: ...TION 4 2 0 FEATURES 4 3 0 PRODUCT LINE 5 4 0 SAFETY INDUSTRY STANDARDS 6 5 0 WARRANTY summary 6 6 0 DESCRIPTION OF OPERATION 7 7 0 SPECIFICATIONS 8 8 0 FRONT PANEL DESCRIPTION 8 9 0 BACK PANEL DESCRIP...

Page 3: ...2U DC Power Distribution Panel 4 Figure 2 Block Diagram 7 Figure 3 Front Panel View 8 Figure 4 Back Panel View 9 Figure 5 Input Bus Bar Detail 9 Figure 6 Output Barrier Strip Detail 10 Figure 7 Alarm...

Page 4: ...e up to 20 breakers single bus 450Aor 10A 10B 450A 450Adistribution and alarm capabilities The A and B sections of the dual bus panel are fully isolated can be separately configured for 12 or 24 48 vo...

Page 5: ...T NUMBER 2 5 348 1441 0020 50 348 1441 0500 5 348 1441 0050 60 348 1441 0600 10 348 1441 0100 80 348 1441 0800 15 348 1441 0150 100 348 1441 1000 20 348 1441 0200 125 2 775 1524 0000 25 348 1441 0250...

Page 6: ...this Distribution Panels the chassis ground terminal must be connected to the system frame ground or other proper safety ground for the protection of personnel 4 5 All connections to the Distribution...

Page 7: ...CUIT BREAKERS BATT BATT INPUT RET INPUT RET HI CURRENT BUS BAR HI CURRENT BUS BAR HI CURRENT BUS BAR HI CURRENT BUS BAR LOADS LOADS 1 2 3 N A SIDE ALARM CIRCUITS B SIDE ALARM CIRCUITS A SIDE B SIDE S...

Page 8: ...ugs Alarm Relay Connections Spring Clamp Terminals 16 26AWG Notes 1 See ordering guide to specify 8 0 FRONT PANEL DESCRIPTION The front panel of the DPP2U shown in Figure 3 below consists of the A and...

Page 9: ...16 0 0 76 19 3 0 42 10 7 6 4 1 4 20 stud length 0 50 12 7 0 625 15 88 spacing 1 4 20 stud length 0 38 9 7 0 625 15 88 spacing 0 57 14 5 0 37 9 4 0 90 22 9 0 306 7 8 0 49 12 5 x 0 31 7 9 slot 3 50 88 9...

Page 10: ...rear All connections use 1 4 20 threaded studs and are rated up to 100 amperes Maximum wire size is 2AWG UNIPOWER recommends using FLEX wire with either Panduit LCDXN2 14A E or LCDXN2 14AF E 90deg an...

Page 11: ...onnection is made via two Phoenix Contact spring clamp terminal blocks J3 is for the Form C relay contact of side B and J4 is for the Form C relay contact of side B Terminals 1 2 and 3 viewed from lef...

Page 12: ...0 57 14 5 0 37 9 4 0 90 22 9 0 306 7 8 0 49 12 5 x 0 31 7 9 slot 3 50 88 9 1 25 31 8 5 98 151 9 0 60 15 2 0 76 19 3 1 725 43 82 0 56 14 2 0 21 5 3 1 13 28 7 0 22 5 6 3 45 87 6 B B A Chassis GND 1 4 20...

Page 13: ...here is evidence of damage do not attempt to test the unit The freight carrier should be notified immediately and a claim for the cost of the rectifier system should be filed with the carrier for dire...

Page 14: ...eliably grounded 12VDC to 48VDC SELV source b The branch circuit over current protection shall be sized appropriate to the input current and shall not exceed 600A c Use minimum 350Kmcm copper conducto...

Page 15: ...nput connections to the distribution panel and output connections to the load before operating the panel Reverse connections will not harm the distribution panel which is POLARITY NEUTRAL but may caus...

Page 16: ...remove the cover plate undo the two knurled retaining screws at the left and right side of the unit and pull forward 12 2 Removing a breaker or blanking panel To remove a breaker pull the toggle swit...

Page 17: ...l is rated for continuous operation at a maximum input of 450A per side 35C max 400A per side 40C max 320A per side 50C max and 200A per side 70C max 12 5 Connecting or disconnecting load circuits In...

Page 18: ...n J4 measure the resistance between pins 1 and 2 This should read open Measure the resistance between pins 2 and 3 This should read short 13 5 On the A side trip circuit breaker no 1 The A side LED sh...

Page 19: ...LLC 65 Industrial Park Rd Dunlap TN 37327 United States Manufacturing facility UNIPOWER Slovakia SRO ZLATOVSKA 1279 Business Center 22 91105 Trencin Slovakia Phone 1 954 346 2442 Toll Free 1 800 440...

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