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Troubleshooting 

 

Sageon II Bulk Product Manual 

 

 

PM990-5201-00, Issue 6 

6-1 

6.

 

TROUBLESHOOTING 

 

Symptom Likely 

Causes Action 

Rectifiers do not power up – no LEDs lit on 
front panel 

AC power is not connected or internal 
fuse blown or rectifier not properly 
plugged in. 

Re-insert rectifier(s) and make sure the 
rear connections are good. Confirm that 
AC power is available to the rectifier 
backplanes.  Replace the rectifier module 
if the unit is suspected to have failed. 

No output current from rectifiers and the 
Green LED on each rectifier blinks 
occasionally 

AC power either <70VAC or >320VAC.  
An internal relay will be heard open and 
close periodically if the AC voltage is 
excessive. 

Check that the AC supply voltage and 
connection arrangement are correct and 
match the expected system supply wiring. 

Over-temperature alarm or fan failure alarm 
present 

High ambient temperature. 
Fan air intake/exhaust vents are blocked 
or a fan is jammed with a foreign object 
or excessive dust. 

Check the ambient temperature and 
improve site cooling if possible. 
Check and remove obstructions from the 
air vents.  Replace the module or remove 
and replace the fan assemblies in the 
module (requires only that the rectifier lid 
be removed) 

BLVD will not close 

One or more batteries are reverse 
polarity. 
No battery is connected to the battery 
distribution module. 
Fuse link blown in the battery 
distribution module (BDM). 
Controller setting for LVDS is “Open”. 
Controller setting for LVDS is “Auto” 
and the DC bus voltage was < LVDS trip 
threshold and has not increased to the 
float voltage. 

Check battery wiring polarity. 
Connect a battery. 
Check that the Controller is powered up 
even when no rectifier is operational.  If 
not, service the fuses in the BDM. 
Change the Controller LVDS setting to 
“Closed” or “Auto”. 
Power up the rectifiers and reduce the 
load until the bus voltage increases to the 
float voltage. 

Load or Battery circuit breaker alarm does 
not set when the breaker is opened or is 
incorrectly alarmed as battery switch 
instead of load trip or visa-versa. 

No battery or load is connected to the 
circuit breaker connection.   
Alarm link in BDM is incorrectly 
configured. 

Check load and battery connections to the 
BDM and that the alarm links are 
correctly configured. 

Battery or Ambient temperature sensor 
reading is indicated as “Not Available” 

Sensor / cable faulty. 
Sensor connector reversed. 
No sensor installed. 

Turn cable connector around and 
reconnect. 
Replace faulty sensor assembly. 

Battery current indicated does not match 
independent measurement. 

Full-scale current of the DC hall effect 
current transducer is incorrectly set and 
will result in an error larger than +/- 5% 
at more than 50% full-scale current. 

Change the setting of the “FS Batt Curr” 
value in the Base Menu of Controller to 
the correct full-scale value. 

Battery current indicates 0A when more 
than 5A is flowing in the battery or is 
inaccurate at low currents (<5A) 

DC hall effect transducer or wiring is 
faulty. 
Current transducer sensitivity is too low 
for 1A measurement  

Service the DC current transducer in the 
BDM – check the wiring is intact and still 
connected properly, or replace the DC CT 
is suspected to be faulty 
Revise size of DC CT full-scale value for 
the size of the load and battery charging 
requirements. 

Load current indicates 0A when known to 
be >5A 

Number of RECTIFIERs is incorrectly 
set too low or the battery current FS is set 
too high.  The load current is calculated 
from the sum of the RECTIFIER currents 
minus the measured battery currents 

Check that the number of RECTIFIERs 
in the Controller Base menu matches the 
actual number of rectifier modules 
installed. 
Check the Battery DC CT rated full-scale 
value is correctly set in the Base menu. 

Summary of Contents for Sageon II

Page 1: ...nual PM 990 5201 00 Issue 6 sageon2_48 man pdf UNIPOWER LLC 3900 Coral Ridge Drive Coral Springs FL 33065 United States Tel 954 346 2442 Fax 954 340 7901 Email customer services unipowerco com Web sit...

Page 2: ......

Page 3: ...of shipment open the container and inspect the contents for damage If it is necessary to move or otherwise handle the shipment refer to the next section Handling for instructions and warnings Unpack t...

Page 4: ...wn in italic in the label drawing below in all correspondence with UNIPOWER A sample nameplate is shown below 225 8001 00 SAGEON II POWER MODULE PART NUMBER 110 5201 INPUT RATING 85 300VAC 18A max 45...

Page 5: ...bited Copyright UNIPOWER LLC 2015 DISCLAIMER Data descriptions and specifications presented herein are subject to revision by UNIPOWER LLC without notice While such information is believed to be accur...

Page 6: ...ANSION MODULES 3 10 4 COMMISSIONING 4 1 5 OPERATION 5 1 5 1 SUMMARY OF CONTROLLER FRONT PANEL CONTROLS 5 1 5 2 CONTROLLER COMPONENTS 5 1 5 2 1 Alpha numeric Display 5 1 5 2 2 Front Panel Pushbuttons 5...

Page 7: ...board connections 2 4 Figure 3 1 Mount points for securing Power Module in a rack 3 1 Figure 3 2 AC Feed Terminations 3 2 Figure 3 3 Single Phase feed phase to neutral 3 3 Figure 3 4 Single Phase fee...

Page 8: ......

Page 9: ...ivalent standard For open rack use the back of the magazine must be fully enclosed by its covers and the AC wiring terminations must be protected by either a grounded casing or an enclosure that provi...

Page 10: ......

Page 11: ...sed The Power Module provides the following integrated features Bulk power N 1 redundant rectifiers battery charge current limiting opt short circuit and reverse polarity protection battery temperatur...

Page 12: ...Configuration Sageon II Bulk Product Manual PM990 5201 00 Issue 6 2 2 Figure 2 3 400A Bulk Power with AC Breakers Figure 2 4 600A Bulk Power with AC Breakers...

Page 13: ...ribbon 7 Standalone system voltage connection Controller power and voltage sensing 8 Load circuit breaker trip detection circuitry connection Notes Devices and cable connections are pre wired as part...

Page 14: ...Figure 2 7 Alarm relay board connections The alarm relay board is installed on the side of the Power module such that Relay 5 is on the top when viewed from the rear of the metalwork Each alarm is us...

Page 15: ...ilarly the energy hazard associated with the batteries connected to the DC bus must be addressed with appropriately insulated tools and other measures to prevent accidental short circuits to the DC bu...

Page 16: ...feed is individually protected and the installer is only required to connect a single AC supply 1 phase to the AC DIN rail terminations 3 3 MAINS CONNECTIONS Figure 3 2 AC Feed Terminations 3 3 1 Fac...

Page 17: ...Installation Sageon II Bulk Product Manual PM990 5201 00 Issue 6 3 3 Figure 3 3 Single Phase feed phase to neutral Figure 3 4 Single Phase feed phase to phase...

Page 18: ...Installation Sageon II Bulk Product Manual PM990 5201 00 Issue 6 3 4 Figure 3 5 split Single Phase feed phase to neutral Figure 3 6 Y Three Phase feed connected rectifiers phase to phase...

Page 19: ...Installation Sageon II Bulk Product Manual PM990 5201 00 Issue 6 3 5 Figure 3 7 Y three Phase feed phase to neutral Figure 3 8 three Phase feed phase to phase...

Page 20: ...tion Sageon II Bulk Product Manual PM990 5201 00 Issue 6 3 6 Figure 3 9 Y three phase feed Single Phase to rectifiers phase to phase Figure 3 10 Y Three Phase Feed Single Phase to Rectifiers phase to...

Page 21: ...ses Other arrangements for 3 phase Y with similar levels of protection are also possible as shown below The voltage rating of the arrestor should be selected based on the maximum AC voltage likely to...

Page 22: ...s Locate the ambient sensor close to the intake air zone of the Power Module Locate the battery sensor on a battery block in the middle Module of the battery bank likely hot zone 3 7 AUXILIARY RELAY C...

Page 23: ...a rate 9600bps termination of the line with resistors generally is not required However if high rate of data corruption is experienced slow data update in monitoring program line termination resistors...

Page 24: ...All boards are factory wired and allow for easy customer connection access Figure 3 14 AC Option Box Rear View screens removed for clarity 3 12 ADDING AUXILIARY EXPANSION MODULES Modules such as the S...

Page 25: ...attery charging current limit to 10 of the Ah rating i e if 150Ah battery is used set the limit to 15A this value can be adjusted later to meet your specific charging requirements In many cases these...

Page 26: ......

Page 27: ...parameter press ENTER the value will flash on and off To increase the number press INC to decrease the number press DEC When the desired number is on the screen press ENTER again To change parameters...

Page 28: ...rd must be programmed Once that is done security can be enabled 5 3 1 1 Entering a password to gain access to parameters change When the security function is active any changes to the system settings...

Page 29: ...act failure A No Demand Control loop in RECTIFIER not in normal state A H S Temp High RECTIFIER heatsink temperature too high where available A Temp Sensor Fail Temp sensor in RECTIFIER faulty S C or...

Page 30: ...ected or failure A Batt I Limit Battery charging current is being limited to preset value A Bat Sym Alarm Battery discharge currents from battery strings not sharing load equally A Earth Leak Alarm Ea...

Page 31: ...etup Press ENTER Modify Value up down ENTER to accept Press ENTER to begin flashing display and LEDs Test Indicators Press ENTER ENTER System information including controller software version S N and...

Page 32: ...Value up down ENTER to accept ENTER Phone 3 0398887788 Modify Value up down ENTER to accept ENTER Phone 3 Cont 2323 Modify Value up down ENTER to accept ENTER Audio Alarm Off INC DEC toggles state EN...

Page 33: ...4 cells Modify Value up down ENTER to accept ENTER Number of battery banks BCM Batteries 1 Modify Value up down ENTER to accept ENTER Cell Vhi Alarm 2 50V Modify Value up down ENTER to accept ENTER Ce...

Page 34: ...not be adjusted here Equalise Voltage SMR Default SMR Equalise 56 5V Cannot be adjusted here ENTER SMR voltage above which alarm flagged SMR V high Alarm 57 0V Modify Value up down ENTER to accept ENT...

Page 35: ...Battery Rating 500Ah Modify Value up down ENTER to accept ENTER Battery Temperature compensation BTC Coeff 3 2 mV C C Modify Value up down ENTER to accept Variable from 0 to 6 0mV C C If BTC not Off...

Page 36: ...ion EQ Duration 3 hours Modify Value up down ENTER to accept ENTER Periodic equalisation charging trigger EQ Period 12 Weeks Modify Value up down ENTER to accept Set to zero to disable ENTER Manual co...

Page 37: ...ting to Closed or Auto Power up the rectifiers and reduce the load until the bus voltage increases to the float voltage Load or Battery circuit breaker alarm does not set when the breaker is opened or...

Page 38: ...A rectifier is indicating RECTIFIER Off or No Response on the Controller RECTIFIER display An AC failure to the rectifier is the most likely cause While the rectifier internal power rails are still a...

Page 39: ...rical interference where possible EEPROM Fail alarm for the Controller is activated Corrupted data found on the backplane EEPROM that is outside the allowable data range similar to RECTIFIER corruptio...

Page 40: ......

Page 41: ...new IP address Select correct network class Click Set IP Address button The process takes several seconds to complete and the progress is indicated below IP address field When completed a dialog box...

Page 42: ...just press Enter if N press Y followed by enter Next item will be Gateway IP address nnn Enter assigned gateway address then press Enter at each item until set up menu is shown again Terminate Telnet...

Page 43: ...P address you just set is temporary and will revert to the default value when the unit s power is reset unless you log into the unit and store the changes permanently Refer to the chapter on configura...

Page 44: ...to the unit basic parameters Hardware Ethernet Autodetect IP addr 192 168 000 098 no gateway set Select 0 and press Enter to configure the Lantronix Interface Server s basic parameters IP Address The...

Page 45: ...t Can sustain short circuit at output terminals indefinitely Reverse Battery Polarity Internal fuse at output of RECTIFIER High Voltage Shutdown Rectifier shuts down if output exceeds programmed overv...

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