background image

Troubleshooting 

 

Sageon II Bulk Product Manual 

 

 

PM990-5201-00, Issue 6 

6-2 

Symptom Likely 

Causes Action 

One unit is alarmed as HVSD (high voltage 
shutdown) and is latched off. 

The unit has developed a fault that causes 
it to output a voltage above the HVSD 
protection limit and has been supplying 
load current while above this voltage 
limit. 
A random event on the DC bus has 
occurred that forced a unit into HVSD. 

Replacing the rectifier module is 
recommended.  However, a random event 
may have triggered the HVSD and to 
determine if the unit has a real fault, the 
HVSD latched alarm can be reset using 
the “Reset Latched Alarm” function in 
the Controller RECTIFIER Menu.  (If the 
system does not have any batteries, 
cycling the AC power will have the same 
effect).  If the unit does not recover by 
latching off again, it is faulty. 

“RECTIFIER Urgent” alarm activated 

One or many RECTIFIERs are off due to 
AC power failure, internal faults, 
incorrect command signal from 
Controller or all rectifiers are in current 
limit 

Check the AC power and restore. 
Replace faulty rectifier modules. 
Check for DC bus overload faults. 

All units are latched off as HVSD 

Absolute Overvoltage shutdown 
protection activated.  The system is likely 
to have no load and without a battery.  
An event on the DC bus has caused the 
voltage to exceed 70V for 48V systems 
or 35V for 24V systems.  The event 
could be caused either by a faulty 
rectifier or other equipment connected to 
the bus. 

Add a small amount of load (>2A per 
rectifier) to the system and check for a 
faulty rectifier. 
Check for other faulty equipment 
connected to the bus that could cause the 
overvoltage transient. 
Use the “Reset Latched Alarm” from the 
Controller to reset the system. 

A rectifier is indicating “RECTIFIER Off” 
or “No Response” on the Controller 
RECTIFIER display 
 
 
 
CONTINUE: A rectifier is indicating 
“RECTIFIER Off” or “No Response” on 
the Controller RECTIFIER display 

An AC failure to the rectifier is the most 
likely cause.  While the rectifier internal 
power rails are still available, the unit 
will communicate with “RECTIFIER 
Off” if the AC has failed on its input.  
Once the internal power dies, the unit 
will no longer communicate and 
Controller will indicate “No Response”. 
“No Response” all the time and the 
RECTIFIER is known to have AC power 
indicates a communications wiring 
problem. 

Check the AC feed to the rectifier for a 
tripped circuit breaker, blown fuse or 
faulty connection. 
 
 
 
Check the RECTIFIER communications 
10-way ribbon cable for broken 
connections and replace cable if 
necessary. 

One or more rectifiers has a current limit or 
power limit alarm activated 

Total load, including battery-charging 
current is equal to the output limits of the 
rectifiers. (System overload) 
One rectifier in current limit only 
indicates a likely calibration problem 
with the module.  The Controller can 
usually compensate for an out of 
calibration unit in a system and will take 
a few minutes to adjust the unit to 
correctly share the load.  

Revise the load level on the system and 
expand the number of rectifiers as 
required to remove the overload 
condition. 

One rectifier has an “UNCAL RECTIFIER” 
alarm 

The Controller has not been able to make 
the unit share the load with the other 
units.  Either the RECTIFIER is faulty 
(excessive internal voltage drop) and 
cannot be adjusted to share load, or it is 
too far out of calibration. 

Replace the rectifier module.  Send the 
unit for repair and re-calibration. 

“System Voltage Clamp” alarm activated 

Controller cannot reach the desired 
system voltage. This can be due to 
possible excessive voltage drop along the 
DC bus bars, inside one or more rectifiers 
or “System V Drop” parameter has been 

Increase “Sys V Drop” parameter. 
Replace faulty rectifier (unlikely to 
current share as well). 
Check that the number of RECTIFIERs 
in the system is correctly set (more 

Summary of Contents for Sageon II

Page 1: ...nual PM 990 5201 00 Issue 6 sageon2_48 man pdf UNIPOWER LLC 3900 Coral Ridge Drive Coral Springs FL 33065 United States Tel 954 346 2442 Fax 954 340 7901 Email customer services unipowerco com Web sit...

Page 2: ......

Page 3: ...of shipment open the container and inspect the contents for damage If it is necessary to move or otherwise handle the shipment refer to the next section Handling for instructions and warnings Unpack t...

Page 4: ...wn in italic in the label drawing below in all correspondence with UNIPOWER A sample nameplate is shown below 225 8001 00 SAGEON II POWER MODULE PART NUMBER 110 5201 INPUT RATING 85 300VAC 18A max 45...

Page 5: ...bited Copyright UNIPOWER LLC 2015 DISCLAIMER Data descriptions and specifications presented herein are subject to revision by UNIPOWER LLC without notice While such information is believed to be accur...

Page 6: ...ANSION MODULES 3 10 4 COMMISSIONING 4 1 5 OPERATION 5 1 5 1 SUMMARY OF CONTROLLER FRONT PANEL CONTROLS 5 1 5 2 CONTROLLER COMPONENTS 5 1 5 2 1 Alpha numeric Display 5 1 5 2 2 Front Panel Pushbuttons 5...

Page 7: ...board connections 2 4 Figure 3 1 Mount points for securing Power Module in a rack 3 1 Figure 3 2 AC Feed Terminations 3 2 Figure 3 3 Single Phase feed phase to neutral 3 3 Figure 3 4 Single Phase fee...

Page 8: ......

Page 9: ...ivalent standard For open rack use the back of the magazine must be fully enclosed by its covers and the AC wiring terminations must be protected by either a grounded casing or an enclosure that provi...

Page 10: ......

Page 11: ...sed The Power Module provides the following integrated features Bulk power N 1 redundant rectifiers battery charge current limiting opt short circuit and reverse polarity protection battery temperatur...

Page 12: ...Configuration Sageon II Bulk Product Manual PM990 5201 00 Issue 6 2 2 Figure 2 3 400A Bulk Power with AC Breakers Figure 2 4 600A Bulk Power with AC Breakers...

Page 13: ...ribbon 7 Standalone system voltage connection Controller power and voltage sensing 8 Load circuit breaker trip detection circuitry connection Notes Devices and cable connections are pre wired as part...

Page 14: ...Figure 2 7 Alarm relay board connections The alarm relay board is installed on the side of the Power module such that Relay 5 is on the top when viewed from the rear of the metalwork Each alarm is us...

Page 15: ...ilarly the energy hazard associated with the batteries connected to the DC bus must be addressed with appropriately insulated tools and other measures to prevent accidental short circuits to the DC bu...

Page 16: ...feed is individually protected and the installer is only required to connect a single AC supply 1 phase to the AC DIN rail terminations 3 3 MAINS CONNECTIONS Figure 3 2 AC Feed Terminations 3 3 1 Fac...

Page 17: ...Installation Sageon II Bulk Product Manual PM990 5201 00 Issue 6 3 3 Figure 3 3 Single Phase feed phase to neutral Figure 3 4 Single Phase feed phase to phase...

Page 18: ...Installation Sageon II Bulk Product Manual PM990 5201 00 Issue 6 3 4 Figure 3 5 split Single Phase feed phase to neutral Figure 3 6 Y Three Phase feed connected rectifiers phase to phase...

Page 19: ...Installation Sageon II Bulk Product Manual PM990 5201 00 Issue 6 3 5 Figure 3 7 Y three Phase feed phase to neutral Figure 3 8 three Phase feed phase to phase...

Page 20: ...tion Sageon II Bulk Product Manual PM990 5201 00 Issue 6 3 6 Figure 3 9 Y three phase feed Single Phase to rectifiers phase to phase Figure 3 10 Y Three Phase Feed Single Phase to Rectifiers phase to...

Page 21: ...ses Other arrangements for 3 phase Y with similar levels of protection are also possible as shown below The voltage rating of the arrestor should be selected based on the maximum AC voltage likely to...

Page 22: ...s Locate the ambient sensor close to the intake air zone of the Power Module Locate the battery sensor on a battery block in the middle Module of the battery bank likely hot zone 3 7 AUXILIARY RELAY C...

Page 23: ...a rate 9600bps termination of the line with resistors generally is not required However if high rate of data corruption is experienced slow data update in monitoring program line termination resistors...

Page 24: ...All boards are factory wired and allow for easy customer connection access Figure 3 14 AC Option Box Rear View screens removed for clarity 3 12 ADDING AUXILIARY EXPANSION MODULES Modules such as the S...

Page 25: ...attery charging current limit to 10 of the Ah rating i e if 150Ah battery is used set the limit to 15A this value can be adjusted later to meet your specific charging requirements In many cases these...

Page 26: ......

Page 27: ...parameter press ENTER the value will flash on and off To increase the number press INC to decrease the number press DEC When the desired number is on the screen press ENTER again To change parameters...

Page 28: ...rd must be programmed Once that is done security can be enabled 5 3 1 1 Entering a password to gain access to parameters change When the security function is active any changes to the system settings...

Page 29: ...act failure A No Demand Control loop in RECTIFIER not in normal state A H S Temp High RECTIFIER heatsink temperature too high where available A Temp Sensor Fail Temp sensor in RECTIFIER faulty S C or...

Page 30: ...ected or failure A Batt I Limit Battery charging current is being limited to preset value A Bat Sym Alarm Battery discharge currents from battery strings not sharing load equally A Earth Leak Alarm Ea...

Page 31: ...etup Press ENTER Modify Value up down ENTER to accept Press ENTER to begin flashing display and LEDs Test Indicators Press ENTER ENTER System information including controller software version S N and...

Page 32: ...Value up down ENTER to accept ENTER Phone 3 0398887788 Modify Value up down ENTER to accept ENTER Phone 3 Cont 2323 Modify Value up down ENTER to accept ENTER Audio Alarm Off INC DEC toggles state EN...

Page 33: ...4 cells Modify Value up down ENTER to accept ENTER Number of battery banks BCM Batteries 1 Modify Value up down ENTER to accept ENTER Cell Vhi Alarm 2 50V Modify Value up down ENTER to accept ENTER Ce...

Page 34: ...not be adjusted here Equalise Voltage SMR Default SMR Equalise 56 5V Cannot be adjusted here ENTER SMR voltage above which alarm flagged SMR V high Alarm 57 0V Modify Value up down ENTER to accept ENT...

Page 35: ...Battery Rating 500Ah Modify Value up down ENTER to accept ENTER Battery Temperature compensation BTC Coeff 3 2 mV C C Modify Value up down ENTER to accept Variable from 0 to 6 0mV C C If BTC not Off...

Page 36: ...ion EQ Duration 3 hours Modify Value up down ENTER to accept ENTER Periodic equalisation charging trigger EQ Period 12 Weeks Modify Value up down ENTER to accept Set to zero to disable ENTER Manual co...

Page 37: ...ting to Closed or Auto Power up the rectifiers and reduce the load until the bus voltage increases to the float voltage Load or Battery circuit breaker alarm does not set when the breaker is opened or...

Page 38: ...A rectifier is indicating RECTIFIER Off or No Response on the Controller RECTIFIER display An AC failure to the rectifier is the most likely cause While the rectifier internal power rails are still a...

Page 39: ...rical interference where possible EEPROM Fail alarm for the Controller is activated Corrupted data found on the backplane EEPROM that is outside the allowable data range similar to RECTIFIER corruptio...

Page 40: ......

Page 41: ...new IP address Select correct network class Click Set IP Address button The process takes several seconds to complete and the progress is indicated below IP address field When completed a dialog box...

Page 42: ...just press Enter if N press Y followed by enter Next item will be Gateway IP address nnn Enter assigned gateway address then press Enter at each item until set up menu is shown again Terminate Telnet...

Page 43: ...P address you just set is temporary and will revert to the default value when the unit s power is reset unless you log into the unit and store the changes permanently Refer to the chapter on configura...

Page 44: ...to the unit basic parameters Hardware Ethernet Autodetect IP addr 192 168 000 098 no gateway set Select 0 and press Enter to configure the Lantronix Interface Server s basic parameters IP Address The...

Page 45: ...t Can sustain short circuit at output terminals indefinitely Reverse Battery Polarity Internal fuse at output of RECTIFIER High Voltage Shutdown Rectifier shuts down if output exceeds programmed overv...

Reviews: