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035-18549-000-B-0402

Unitary Products Group

17

OPERATION

GENERAL

During the cooling cycle, when the reversing valve
solenoid becomes energized, operation will be the
same as any conventional air conditioning system.

During the heating cycle, when the reversing valve
solenoid becomes de-energized, compressor dis-
charge gas will be diverted to the indoor coil and the
outdoor coil will become the evaporator.

Refer to Figure 7 for illustration showing the flow of
refrigerant through a heat pump system.

SYSTEM SEQUENCE OF OPERATION

The following sequences of operation are based on
using the manual changeover thermostat. Refer to the
respective unit wiring diagram.

COOLING OPERATION

1.

The following controls will be energized through
terminal O on the thermostat to put the system in
the cooling mode.

• Relay RW (460 volt units) and RVS (230 volt

units) and reversing valve solenoid.

2.

If the fan switch on the thermostat is in the “ON”
position, indoor section blower motor contactor
10M will be energized through terminal G to pro-
vide continuous blower operation. If the switch is in
the “AUTO” position, the blower will operate only
when the thermostat calls for cooling operation.

3.

When TC1 of the thermostat closes on a demand
for cooling, a circuit is made from terminal Y

through the defrost control board and safety
switches to energize contactor 1M (on 460 volt
units) and relay RY1 to start the compressor. Con-
tactor 2M is energized through the NO contacts of
RY1-1 (on 460 volt units) and the NC contacts of
K2 on the defrost control board in order to start the
outdoor fan motors.

4.

Relay RY1 also prevents the 10KW portion of
accessory electric heat referenced as standby
electric heat from being utilized whenever the com-
pressor is in operation. This part of the circuit is
covered under HEATING OPERATION.

5.

The thermostat will cycle the unit to satisfy the
cooling requirements of the conditioned space.

6.

After the unit has shutdown from a cooling cycle or
a power interruption, the anti-short cycle feature of
the defrost control board will not permit the unit to
restart for 5 minutes. This feature prevents the unit
from short cycling.

7.

If the discharge pressure reaches 430 psig, the HP
control will open and the defrost control board will
lock out the compressor. If the discharge tempera-
ture reaches 255°F, 2TH thermostat will open and
the defrost control board will lock out the compres-
sor. If the suction pressure falls to 7 psig, the low
pressure switch will open and the defrost control
will lock out the compressor.

8.

If the control that caused the lockout has automati-
cally reset, the unit can be restarted by one of the
following:

a.

Turning the system switch on the thermostat to the
“OFF” position and back to the “COOLING” position.

b.

Increasing the set point on the thermostat above the
temperature in the conditioned space and then
returning it to its original setting.

Opening and closing the power supply main disconnect
switch.

IN ALL THREE RESET METHODS DESCRIBED
ABOVE, A FIVE MINUTE TIME DELAY WILL TAKE
PLACE AFTER THE RESET BEFORE THE UNIT
WILL RESTART.

Reversing valves and check valves are precise
mechanical devices and will not tolerate any
mechanical abuse such as hammering. If a
refrigerant system isn't properly cleaned after a
compressor burn-out, scale may build up at
these devices and prevent them from operating
properly.

Summary of Contents for EA120

Page 1: ...YOU START TO INSTALL YOUR UNIT SAVE THIS MANUAL SPLIT SYSTEM HEAT PUMPS OUTDOOR UNITS MODEL EA120 035 18549 000 B 0402 CONTENTS GENERAL INFORMATION 3 INSTALLATION 5 OPERATION 17 START UP 20 MAINTENAN...

Page 2: ...UENCE OF OPERATION 17 Cooling Operation 17 Heating Operation 18 Defrost Cycle 18 Operation Below 0 F 19 Emergency Heat Operation 19 START UP CRANKCASE HEATER 20 PRE START CHECK 20 INITIAL START UP 20...

Page 3: ...8475 000 All accessories come with a separate installation man ual Refer to Parts Manual for complete listing of replacement parts on this equipment The above forms may be ordered from Standard Regist...

Page 4: ...andard Efficiency 4 Pipe 120 Nominal Cooling Capacity MBH 090 7 1 2 Ton 120 10 Ton 150 12 1 2 Ton 180 15 Ton 240 20 Ton 300 25 Ton 360 30 Ton 480 40 Ton 600 50 Ton C Heat Type C Cooling Only 00 Nomina...

Page 5: ...rt the unit The unit must be mounted on solid level supports The supports can be channel iron beams or wooden beams treated to reduce deterioration A minimum of two 2 beams are required to support eac...

Page 6: ...he top of the unit is less than 5 feet See Figure 2 BEFORE LIFTING A UNIT MAKE SURE THAT ITS WEIGHT IS DISTRIBUTED EQUALLY ON THE STRAPS SO THAT IT WILL LIFT EVENLY Units may also be moved or lifted w...

Page 7: ...st be suitable for an outdoor location Although it should be installed near the unit do NOT secure it to the unit cabinet Refer to Figure 3 for typical field wiring CONTROL WIRING Refer to Figure 4 fo...

Page 8: ...ld become excessive and result in malfunctioning of the unit controls REFRIGERANT PIPING GENERAL GUIDELINES Many service problems can be avoided by taking ade quate precautions to provide an internall...

Page 9: ...d 0 FIGURE 4 UNIT DIMENSIONS AND CLEARANCES AIR OUT AIR IN AIR OUT 2 3 4 32 2 1 4 32 1 2 70 1 2 8 3 4 5 3 8 CONTROL BOX ACCESS SERVICE PORT LOCATION 39 1 1 8 OD 10 TON 1 3 8 OD 12 1 2 TON SUCTION LINE...

Page 10: ...flashing will not only cause erratic valve operation and poor system performance but could also damage the expansion valve Total pressure loss includes the static head loss explained above plus the fr...

Page 11: ...por and discharge lines for pressure checking the system All access ports are sealed with a removable cap Never remove a cap unless the valve is fully back seated with its valve stem in the maximum co...

Page 12: ...ended period of time it should be cleaned before being used The liquid line connections can now be brazed while maintaining a minimum flow of dry nitrogen through the piping NOTE A filter drier is fac...

Page 13: ...ough the access port of the vapor line service valve and the hole in the vapor disc 5 After the disc has been removed burnish the exter nal surfaces and clean the internal surfaces of the vapor connec...

Page 14: ...of the condenser air if necessary to assure a head pressure of 280 psig during the charging procedure NOTE The installer should return to the job to verify the operating charge when the ambient tem p...

Page 15: ...035 18549 000 B 0402 Unitary Products Group 15 FIGURE 7 REFRIGERANT FLOW DIAGRAM...

Page 16: ...16 Unitary Products Group FIGURE 8 CHARGING CURVE EA120 EA120 Charge Curve 170 190 210 230 250 270 290 310 330 65 70 75 80 85 90 Suction Pressure Discharge Pressure 115 Ambient 105 Ambient 95 Ambient...

Page 17: ...rs 4 Relay RY1 also prevents the 10KW portion of accessory electric heat referenced as standby electric heat from being utilized whenever the com pressor is in operation This part of the circuit is co...

Page 18: ...int on the thermostat below the temperature in the conditioned space and then returning it to its original setting c Opening and closing the power supply main dis connect switch IN ALL THREE RESET MET...

Page 19: ...by the second stage TH2 of the room ther mostat same as described under Item 8 of HEATING OPERATION 2 The indoor section blower operation will be con trolled by the first stage heating TH1 of the room...

Page 20: ...t lines will be hot during the HEAT and COOL cycles Only two lines will remain cool for all cycles the line between the compressor and the accumulator and the line between the accumulator and the reve...

Page 21: ...lded closed 3 Every compressor is protected by crankcase heat ers to prevent refrigerant from accumulating in the crankcases of the compressor during an OFF cycle 4 Outdoor fan motors and the secondar...

Page 22: ...The outdoor fan motors are equipped with factory lubri cated and sealed ball bearings They do not require any maintenance REPLACEMENT PARTS Contact your local UPG Distribution Center for replace ment...

Page 23: ...035 18549 000 B 0402 Unitary Products Group 23 NOTES...

Page 24: ...hange without notice Printed in U S A 035 18549 000 B 0402 Copyright by Unitary Products Group 2002 All rights reserved Supersedes 035 18549 000 A 0102 Unitary 5005 Norman Products York OK Group Drive...

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