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19

3.  USE ONLY YOUR HAND TO MOVE THE GAS

CONTROL LEVER OR SWITCH. NEVER USE
TOOLS. IF THE LEVER OR SWITCH WILL
NOT MOVE BY HAND, DON’T TRY TO REPAIR
IT, CALL A QUALIFIED SERVICE TECHNI-
CIAN. FORCE OR ATTEMPTED REPAIR MAY
RESULT IN A FIRE OR EXPLOSION.

4.  DO NOT USE THIS APPLIANCE IF ANY PART

HAS BEEN UNDER WATER. IMMEDIATELY
CALL A QUALIFIED SERVICE TECHNICIAN
TO INSPECT THE APPLIANCE AND TO RE-
PLACE ANY PART OF THE CONTROL SYS-
TEM AND ANY GAS CONTROL WHICH HAS
BEEN UNDER WATER.

Operating Instructions

1.  STOP! Read the safety information listed above.

2.  Set the thermostat to the lowest setting, or OFF.

3.  Turn off all electric power to the furnace.

4.  This appliance does not have a pilot. It is

equipped with an ignition device, which auto-
matically lights the burners. DO NOT try to light
the burners by hand.

5.  Remove front door panel.

6.  Move gas valve control lever or switch to "OFF".

See Figure 13.

7.  Wait five (5) minutes to clear out any gas. Then

smell for gas, including near the floor. If you
smell gas, STOP! Follow "2" in the safety infor-
mation above. If you don’t smell gas, go to the
next step.

8.  Move gas control lever or switch to "ON".

9.  Replace front door panel.

10.  Turn on all electric power to the furnace.

11.  Set thermostat to desired setting.

FIGURE 13 – WHITE-RODGERS GAS VALVE

Gas Shutoff

This furnace is equipped with a gas shutoff lever or
switch on the gas valve, which can be used to
prevent gas from flowing to the furnace. Figure 13

shows the location of the shutoff lever or switch. To
turn off gas to the furnace, move the lever or switch
to the "OFF" position.
The furnace installation should also have a manual
shutoff valve in the gas piping to the furnace, similar
to what is shown in Figure 14. To turn off the gas to
the furnace, use a wrench and turn the switch or
lever so that it is pointing 90 degrees from the gas
pipe, as shown in Figure 14.

FIGURE 14 – MANUAL GAS SHUTOFF VALVE

INSTALLATION CHECKS

Checking Gas Input Rate

Natural gas heating values can vary widely. It is
the responsibility of the installer to make sure
that the input rate to the furnace as installed
does not exceed the nameplate rating of the
furnace. Failure to do so can cause heat ex-
changer failure, resulting in injury or death.

The maximum BTUH input capacity for each model
is shown on the furnace rating plate and in the
specification table. This input must not be exceeded.

The input shown may be used in geographic areas
where the elevation is from 0 to 2000 feet. The BTU
input depends on the calorific heating value of the
gas, orifice size, and manifold pressure. Orifice sizes
are based on gas values of 1050 BTU/cu. ft. for
natural gas and 2500 BTU/cu. ft. for LP (propane)
gas. The orifice sizes supplied with the furnace
should provide satisfactory input capacity for
installations in most areas, except at high altitude.

High Altitude Adjustment

In areas above 2000 feet elevation, the furnace BTU
input must be reduced 4% for each 1000 feet of
elevation above sea level. For minor input adjust-
ments, it is permissible to adjust the manifold
pressure at the gas valve pressure regulator. Do not
adjust the manifold pressure more than 

±

.3" W.C.

from the specified regulator settings (3.5" for natural
gas and 10" for LP (propane gas). In many cases,
adjusting the gas valve manifold pressure may not
be enough to reduce the gas input enough for high
altitudes. In such cases, the gas orifices must be

Summary of Contents for G8C 50

Page 1: ...RATION 18 FURNACE OPERATION 18 INSTALLATION CHECKS 19 SERVICE INSTRUCTIONS 21 REPLACEMENT PARTS 21 GENERAL INFORMATION These instructions are for the use of qualified individual specially trained and experienced in installation of this type equipment and related system components Installation and service personnel are required by some states to be licensed Persons not qualified shall not install t...

Page 2: ...5521 100 000 21 10 x 10 40 70 1600 170 1 2 4 2804 5521 100 000 24 1 2 2 10 x 6 35 65 2000 165 3 4 4 2805 5521 125 000 24 1 2 2 10 x 6 40 70 2000 170 3 4 5 2805 5521 All models are supplied with 3 vent connections An installer supplied transition to 4 or 5 diameter must be used where necessary A B C D E F G H J 17 1 2 21 24 1 2 16 1 2 20 23 1 2 20 3 8 20 3 8 20 3 8 20 20 20 16 19 1 2 23 14 1 2 18 2...

Page 3: ...staller must conform to all state local and provincial building codes when installing these appliances In the absence of state local or provin cial codes these furnaces and related equipment must be installed in accordance with the latest issue of the following NATIONAL FUEL GAS CODE ANSI Z223 1 NATIONAL ELECTRICAL CODE ANSI NFPA 70 Applicable codes take precedence over any recom mendation made in...

Page 4: ...crews 9 Rotate the vent blower and transition 180 so that its outlet points to the outlet air end of the furnaces as shown in Figure 2 10 Line up the vent blower mounting holes with the holes in the vent pan and screw it into place Use the same machine screws that held the vent blower in place previously 11 Install the two extra machine screws in the two open holes in the front of the vent pan See...

Page 5: ...ound knockout at the right side of the top cap See Figure 5 FIGURE 5 TOP CAP 16 Install the top cap at the opposite end of furnace from the vent blower using the seven sheet metal screws saved earlier See Figure 3 17 Install the bottom cap on the bottom of the furnace using the sheet metal screws saved earlier See Figure 3 18 The conversion is now complete The furnace may now be installed in the d...

Page 6: ...nstallations on Combustible Flooring This furnace may not be installed directly on com bustible materials in the downflow position It may be installed directly on floors made of concrete or other non combustible materials If it is necessary to install the furnace in the downflow position on a combusti ble floor it is required that a combustible sub base be used The part number of the correct sub b...

Page 7: ...UH of furnace input but not less than 100 square inches If all air is from outdoors when communicating directly with the outdoors through vertical ducts the total free area of each opening must be at least one square inch for each 4 000 BTUH of furnace input When communicating directly with the outdoors through horizontal ducts the total free area of each duct must be at least one square inch for ...

Page 8: ...of the following methods shall be used a A plenum type cooling coil must be installed on the air discharge side or b A blower coil type cooling coil must be in stalled in parallel with and isolated from the furnace or c A self contained A C unit must be in parallel with and isolated from the furnace Dampers must be installed when coil blower or self contained unit is employed to pre vent condition...

Page 9: ...ace casing for side return ducts The furnace is supplied with flanges on both ends of the furnace to which the supply and return air ducts may be fastened The casing is embossed on both ends to indicate where to bend the flanges The return air ducts to the furnace must have a total cross sectional area of not less than two square inches per 1000 BTUH of furnace input rating for heating operation I...

Page 10: ...ts concerning gas piping In the absence of local codes follow the recommen dations contained in NATIONAL FUEL GAS CODE ANSI Z223 1 for gas piping materials pipe sizing and the requirements for installation In Canada refer to the latest edition of the CAN CGA B149 Installation Code and local codes for specifics It is recommended that a gas cock shutoff valve be installed in the gas supply line outs...

Page 11: ...11 FIGURE 9 DOWNFLOW CONFIGURATION FIGURE 10 UPFLOW CONFIGURATION ...

Page 12: ...wall venting beginning on page 16 The vent installation shall be in accordance with Part 7 Venting of Equipment of the NATIONAL FUEL GAS CODE ANSI Z223 1 or applicable provisions of the local building codes In Canada for more information regarding vent design and installation refer to the latest edition of the CAN CGA B149 Installation Code 1 This furnace must be connected to a factory built chimn...

Page 13: ...ication it must be rebuilt to conform to nationally recognized standards lined or relined with a suitable liner or replaced with a suitable vent or chimney Venting with Metal Pipe Type B double wall vents must extend in a gener ally vertical direction with offsets exceeding 45 degrees except that one horizontal run may be allowed Any angle greater than 45 degrees from the vertical is considered ho...

Page 14: ...ter the old furnace is removed To test for an oversized vent system the following steps shall be followed with each appliance remaining con nected to the common venting system placed in operation while the other appliances remaining connected to the common venting system are not in operation 1 Seal any unused openings in the common venting system 2 Visually inspect the venting system for proper si...

Page 15: ... separate fused circuit from the main electrical panel should serve only the furnace Electrical Grounding The furnace casing must have an uninterrupted electrical ground in accordance with the National Electrical Code ANSI NFPA 70 or in Canada with the Canadian Electrical Code Part I and CSA C22 1 DO NOT use gas piping as an electrical ground Control Wiring The thermostat should be installed in ac...

Page 16: ...hould be connected to the terminals marked PARK on the blower control board in the furnace control box Motor Terminal Identification Four speed motors White Common Black High Blue Medium High Yellow Medium Low Red Low Three speed motors White Common Black High Blue Medium Red Low MOTOR SPEED TAP SELECTION FOR COOLING COOLING SYSTEM CAPACITY BTUH Furnace Input Blower Wheel 18 000 24 000 30 000 36 0...

Page 17: ...imit circuit Five flashes Rollout switch open Check for open rollout switches loose connections in rollout switch circuit Six flashes One hour pressure switch lockout Pressure switch has cycled four times in a single call for heat Check for vent blockage loose connec tions in pressure switch circuit Seven flashes One hour ignition lockout Burner failed to light in three tries Check gas flow gas pr...

Page 18: ...s present the system will monitor it and hold the gas valve open 6 If the burners fail to light within 6 8 seconds after the gas valve opens the gas valve will close and the ignitor will be turned off After a short pause the system will recycle and try again for ignition If the burners fail to light after three tries the ignition system will lock out The system will re main in lockout mode until o...

Page 19: ...on should also have a manual shutoff valve in the gas piping to the furnace similar to what is shown in Figure 14 To turn off the gas to the furnace use a wrench and turn the switch or lever so that it is pointing 90 degrees from the gas pipe as shown in Figure 14 FIGURE 14 MANUAL GAS SHUTOFF VALVE INSTALLATION CHECKS Checking Gas Input Rate Natural gas heating values can vary widely It is the res...

Page 20: ...rfired condition If it is determined that different orifices are needed please contact your distributor for assistance in selecting the correct replacement Minor Input Adjustment The input may be adjusted slightly by adjusting the pressure in the gas valve in order to change mani fold pressure To adjust pressure regulator remove cover screw See location on Figure 13 on valve Turn adjusting screw c...

Page 21: ...ace any component parts these may be obtained through an authorized dealer who is experienced and can be of assis tance Information on the nearest Distributor may be obtained directly from the company shown on the furnace rating plate Only genuine authorized replacement parts should be used Substitute parts should not be used as they may not be the same in opera tional and safety characteristics F...

Page 22: ...s 9 Ignitor 10 Transformer 11 Furnace Control 12 Pressure Switch 13 Gas Valve 14 Ignitor Bracket 15 Gas Orifice 16 Door Switch 17 Capacitor 18 Blower Wheel 19 Blower Motor 20 Sensor Rod 21 Blower Motor Clamp 22 Rubber Motor Mounts 23 Transition 24 Rollout Switch Bracket 25 Door Latch 26 Pressure Hose 27 Casing Bottom Cap Gasket Package not shown Wire Harness not shown ...

Page 23: ...23 ...

Page 24: ...Subject to change without notice Printed in U S A Copyright by Unitary Product Group 1998 All rights reserved 035 15815 401 9 98 P I Unitary Post Office Wichita Products Box 19014 KS Group 67204 24 ...

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