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650.67-N2V

035-15881-402 REV. A (1199)

14

Unitary Products Group

HOW TO DETERMINE GAS INPUT RATE

Where gas is metered, the input rate may be determined by
the following method:

Contact the gas supplier, public utility company or LP (pro-
pane) gas distributor to obtain the calorific gas value of the
gas being used. When checking the gas input rate, any other
gas burning appliances connected to the same meter should
be completely off. The furnace should be allowed to operate
for 5 minutes before attempting to check the gas input rate.

To check flow rate, observe the one cubic foot dial on the gas
meter and determine the number of seconds required for the
dial hand to complete one revolution (seconds to flow one
cubic foot.)

To determine the number of seconds per cubic foot that is
necessary to achieve the correct input rate, use the following
formula: GAS VALUE X 3600 

!

 DESIRED INPUT = SEC-

ONDS NEEDED.

Example: 1000 BTU gas, furnace input 100,000 BTUH Sec-
onds for one cubic foot = 1000 X 3600 

!

 100,000 = 36 sec-

onds.

If, when clocking the meter, the one cubic foot dial makes a
complete revolution in less time than was calculated that it
should, the furnace is overfired and should be derated. If it
takes more time for the meter to make one revolution than
was calculated, the furnace is underfired.

The orifice size must be changed to correct an overfired or
underfired condition. If it is determined that different orifices
are needed, please contact your distributor for assistance in
selecting the correct replacement.

CONVERSION INSTRUCTIONS

MODELS WITH CONVERTIBLE REGULATOR (SEE FIG-
URE 9): 

These furnaces are design certified for use with

either Natural or LP gas, and may be converted from one gas
to the other. Parts necessary for conversion are included with
the furnace. Instructions for making the conversion are
printed on a label inside the burner compartment access
panel, and on the rating plate. 

MINOR INPUT ADJUSTMENT

The input may be adjusted slightly by adjusting the pressure
regulator setting in the gas valve in order to change the man-
ifold pressure.

MODELS WITH CONVERTIBLE REGULATOR (SEE FIG-
URE 9) USING NATURAL GAS: 

Remove the pressure regu-

lator converter with a 7/16" open end or boxed end wrench,
exposing the adjusting screw. Turn the screw counter-clock-
wise to decrease pressure, clockwise to increase pressure.
Remove the convertible regulator top portion, paying close
attention to install as removed, i.e., the arrow for the side
marked "NAT." must face the body of the valve.

USING LP (PROPANE) GAS:

 Remove the plastic dust cover

from the pressure regulator convertor. Using an Allen type
wrench, with the converter screwed snugly into the valve,
turn the set screw counter-clockwise to decrease pressure,
clockwise to increase pressure.

IMPORTANT - 

In no case should the final manifold pres-

sure vary more than ± .3" W.C. from the specified regulator
pressure settings (3.5" for Natural Gas and 10" for LP [Pro-
pane] Gas.)

MEASURING AIR TEMPERATURE RISE

For proper furnace operation, the air temperature rise must
be within the range shown on the furnace rating plate. 

HIGH ALTITUDE GAS ORIFICES

ALTITUDE ABOVE SEA LEVEL IN FEET

GAS TYPE

0-2,000

2,000-4,500

4,500-8,000

8,000-9,000

9,000-10,000

NATURAL GAS

#42

#43

#44

#45

#46

.093

.089

.086

.082

.081

LP GAS

#54

#55

#55

#56

#56

.055

.052

.052

.046

.046

Never attempt to modify this furnace, fire,
explosion, or asphyxiation may result.

 If mal-

function is apparent, contact qualified service
agency and/or gas utility for assistance. 

Operating the furnace outside of the proper air
temperature rise range may cause poor heating
performance and shorter heat exchanger life.

Summary of Contents for G8C

Page 1: ... AIR 4 INSTALLATION OF EXHAUST AND INTAKE AIR HOOD ASSEMBLIES 4 FURNACE SIZING AND DUCT SYSTEM DESIGN 5 A C USAGE DUCT SYSTEM 6 RETURN AIR FILTERS AND DUCT CONNECTIONS 6 RETURN AIR TEMPERATURE 6 FILTERS 6 DUCT CONNECTIONS 6 GAS PIPING 7 ELECTRICAL WIRING 8 SERVICE WIRING 9 ELECTRICAL GROUNDING 9 CONTROL WIRING 9 HEAT ANTICIPATOR 9 BLOWER MOTOR SPEED SELECTION 9 MOTOR TERMINAL IDENTIFICATION 10 BLO...

Page 2: ...all safety rules SPECIFICATIONS BLOWER PERFORMANCE FOR SMALL CHASSIS OUTDOOR FURNACES BLOWER PERFORMANCE FOR LARGE CHASSIS OUTDOOR FURNACES See Figure 1 to determine chassis size CHASSIS SIZE BTUH INPUT BLOWER WHEEL SIZE TEMPERATURE RISE ºF CFM HIGH 0 5 W C MAX OUTLET TEMPERATURE ºF MOTOR HP Small Large X 50 000 10 x 7 30 60 1400 160 1 2 X 75 000 10 x 7 35 65 1400 165 1 2 X 100 000 10 x 7 45 75 14...

Page 3: ...DARD TITLE 24CFR PART 3280 or when such stan dard is not applicable the STANDARD FOR MANUFAC TURED HOME INSTALLATION Manufactured Home Sites Communities and Set Ups ANSIA225 1 or the CAN CSA Z240 MH Series M86 Canadian Standard for Mobile Homes It is important to consult your local code authorities before installation is made The manufacturer assumes no responsi bility for equipment installed in v...

Page 4: ... air hood See Figure 2 IMPORTANT This furnace is not to be used as a con struction heater to supply heat to an unfinished building dur ing the finishing phases of construction This practice exposes the furnace to abnormally low return air tempera tures which can cause condensation in the furnace or vent leading to premature failure This practice also exposes the furnace to an abnormally corrosive ...

Page 5: ...educed overall operating efficiency of the furnace The supply and return duct system must be of adequate size and designed such that the furnace will operate within the designed air temperature rise range and not exceed the max imum designed static pressure These values are listed in Table 1 Additional information values and data necessary for heat loss heat gain and duct system design may be foun...

Page 6: ...s have been specifically designed for quiet vibration free operation air ducts can act as sounding boards and could if poorly installed amplify the slightest vibration to the annoyance level Where the unit is located adjacent to the living area the sys tem should be carefully designed with cold air strategically located to minimize transmission through the return air grille Although this year roun...

Page 7: ... it is permissible to use a flexible corrugated metal gas connector for the last section of gas piping connected to the furnace gas valve If a flexible connector is used it must be certified to be in compliance with ANSI Standard Z21 24 or in Canada with Standard CAN1 6 10 When making the connection at the gas control valve use a wrench on the inlet side of the valve to prevent any possible twisti...

Page 8: ...wiring plates may be removed or removed and reinstalled for different conduit sizes See Figures 4 and 5 During pressure testing of the gas supply piping system observe the following to avoid fire explo sion asphyxiation or damage to the appliance If test pressure is greater than 1 2 psig 3 48 kPa 14 w c the furnace and its individual shut off valve must be disconnected from the gas sup ply system ...

Page 9: ...structions furnished with the thermostat and make connections to the unit as shown on the unit wiring diagram It is recommended that size 18 AWG wire be used HEAT ANTICIPATOR If the wall thermostat has an adjustable heat anticipator the setting should be 48 amps If any accessories are to be con nected to the furnace the heat anticipator setting may change Use a suitable ammeter to measure the actu...

Page 10: ...y time See Figure 6 SHOCK HAZARD Be sure electrical power to furnace is turned off before changing motor speeds Three Speed Motors Four Speed Motors Orange Common Black High Blue Medium Red Low Orange Common Black High Blue Medium High Yellow Medium Low Red Low Table 3 SERVICING TROUBLESHOOTING CHART 115 VOLT MODELS OF DIAGNOSTIC FLASHES PROBLEM SYMPTOMS PROBABLE PROBLEM LOCATION S Steady Off Norm...

Page 11: ...R TERMINAL COLOR OF SPEEDS CHASSIS SIZE COM HIGH MED LOW COM HIGH MED HI MED LO LOW ORANGE BLACK BLUE RED ORANGE BLACK BLUE YELLOW RED 3 3 3 3 4 4 4 4 4 SMALL SMALL SMALL SMALL LARGE LARGE LARGE LARGE LARGE FACTORY SET BLOWER SPEEDS MODEL HEAT COOL OF SPEEDS CHASSIS SIZE 50K 3 TON 75K 3 TON 100K 3 TON 75K 5 TON 100K 5 TON 125K 5 TON LOW HIGH HIGH LOW MED HI MED HI MED MED MED MED LO MED LO MED LO ...

Page 12: ...s the ignition system will lock out for one hour The system will remain in lock out mode until the room thermostat is cycled off then back on or one hour has elapsed causing the furnace to try for ignition again 7 The elapsed time from the moment the room thermostat closes to when the burners light may be 20 35 seconds This delay is caused by 1 the time required for the vent blower to come to full...

Page 13: ... RATE The maximum BTUH input capacity for each model is shown on the furnace rating plate and in the specification table This input must not be exceeded The input shown may be used in geographic areas where the elevation is from 0 to 2000 feet The BTU input depends on the calorific heating value of the gas orifice size and mani fold pressure Orifice sizes are based on gas values of 1050 BTU cu ft ...

Page 14: ... the other Parts necessary for conversion are included with the furnace Instructions for making the conversion are printed on a label inside the burner compartment access panel and on the rating plate MINOR INPUT ADJUSTMENT The input may be adjusted slightly by adjusting the pressure regulator setting in the gas valve in order to change the man ifold pressure MODELS WITH CONVERTIBLE REGULATOR SEE ...

Page 15: ... of the blower housing 3 Remove the two 2 sheet metal screws which connect the triangular mounting bracket to the cabinet side 4 Remove the sheet metal screws which attach the top blower mounting flange to the blower bulkhead panel 5 Lift the blower assembly up to clear the bottom offset mounting bracket and pull toward you to remove REPLACEMENT PARTS If necessary to replace any component part s i...

Page 16: ...6 LIMIT SWITCH 7 BLOWER BRACKET 8 SENSOR ROD 9 BLOWER MOTOR 10 BLOWER WHEEL 11 FURNACE CONTROL 12 BLOWER MOTOR HANGER 13 BLOWER LIMIT SWITCH 14 RUBBER MOTOR MOUNTS 15 TRANSFORMER 16 TERMINAL BLOCK 17 HEAT EXCHANGER 18 CAPACITOR 19 ROLLOUT SWITCH 20 BURNER 21 GAS VALVE 22 GAS ORIFICE 23 EXHAUST VENT HOOD FIGURE 11 REPAIR PARTS LISTING BURNER ASSEMBLY 4 SECTION MODEL SHOWN EXHAUST VENT HOOD ASSEMBLY...

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