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035-17438-001 Rev. A (901)

2

Unitary Products Group

GENERAL INFORMATION

DESCRIPTION

This Category I furnace is designed for installation in a resi-
dential or commercial application. A Category I furnace has a
fan assisted combustion system equipped with an integral
mechanical means to draw products of combustion through
the combustion chamber and heat exchanger. It may be
installed in a basement, garage, equipment room, alcove,
attic or any other indoor location where all required clear-
ances to combustibles and other restrictions are met. It is
designed for natural gas fired operation, for use in standard
and Lo Nox applications.

High altitude and propane (LP) changes or conversions
required in order for the appliance to satisfactorily meet the
application must be made by an authorized contractor: in
Canada, a certified conversion station or other qualified
agency, using factory specified and/or approved parts.

The blower in this furnace is programmed to supply a con-
stant volume of airflow to compensate for duct system static.

The furnace must be installed so that all electrical compo-
nents are protected from water.

INSPECTION

As soon as a unit is received, it should be inspected for possi-
ble damage during transit. If the damage is evident, the
extent of the damage should be noted on the carrier’s freight
bill.

A separate request for inspection by the carrier's agent
should be made in writing. Also, before installation, the unit
should be checked for screws or bolts which may have loos-

ened in transit.

IMPROPER INSTALLATION MAY CREATE A CON-
DITION WHERE THE OPERATION OF THE
PRODUCT COULD CAUSE PERSONAL INJURY
OR PROPERTY DAMAGE.

IMPROPER INSTALLATION, ADJUSTMENT,
ALTERATION, SERVICE OR MAINTENANCE CAN
CAUSE INJURY OR PROPERTY DAMAGE.
REFER TO THIS MANUAL FOR ASSISTANCE OR
ADDITIONAL INFORMATION, CONSULT A QUALI-
FIED INSTALLER, SERVICE AGENCY OR THE
GAS SUPPLIER.

THIS PRODUCT MUST BE INSTALLED IN STRICT
COMPLIANCE WITH THE ENCLOSED INSTALLA-
TION INSTRUCTIONS AND ANY APPLICABLE
LOCAL, STATE, AND NATIONAL CODES INCLUD-
ING BUT NOT LIMITED TO, BUILDING, ELECTRI-
CAL AND MECHANICAL CODES.

The furnace area must not be used as a broom
closet or for any other storage purposes, as a fire
hazard may be created. Never store items such as
the following on, near, or in contact with the furnace.

1. Spray or aerosol cans, rags, brooms, dust mops, 

vacuum cleaners or other cleaning tools.

2. Soap powders, bleaches, waxes or other clean-

ing compounds; plastic items or containers; gas-
oline, kerosene, cigarette lighter fluid, dry 
cleaning fluids or other volatile fluid.

3. Paint thinners and other painting compounds.

4. Paper bags, boxes or other paper products

Never bypass the safety mechanism to operate the
furnace with the blower door removed. To do so
could result in serious personal injury and/or equip-
ment damage.

Lo Nox furnaces requiring propane (LP) gas must
have the Lo Nox screens removed prior to installa-
tion and operation. See propane instruction 035-
14488-000 for instructions on proper removal of the
Nox screens.

This appliance is not to be used for temporary heat-
ing of buildings or structures under construction.

Do not install this furnace in a corrosive or contami-
nated atmosphere.

Do not install this furnace in a mobile home or recre-
ational vehicle.

Furnaces shall not be installed directly on carpeting,
tile or other combustible material other than wood
flooring.

Summary of Contents for G8V08012UHA11

Page 1: ...035 17438 001 Rev A 901 EFFICIENCY RATING CERTIFIED CAUTION READ ALL SAFETY GUIDES BEFORE YOU START TO INSTALL YOUR FURNACE SAVE THIS MANUAL TABLE OF CONTENTS GENERAL INFORMATION 2 UNIT INSTALLATION 3...

Page 2: ...PRODUCT COULD CAUSE PERSONAL INJURY OR PROPERTY DAMAGE IMPROPER INSTALLATION ADJUSTMENT ALTERATION SERVICE OR MAINTENANCE CAN CAUSE INJURY OR PROPERTY DAMAGE REFER TO THIS MANUAL FOR ASSISTANCE OR AD...

Page 3: ...ptable heat loss calculation for the structure ACCA Manual J or other approved methods may be used The furnace should be located using these guidelines 1 Where a minimum amount of vent piping and elbo...

Page 4: ...the total input rating of all equipment located in the enclosure b Not less than the sum of the areas of all vent con nectors in the confined space 3 Louvers Grilles and Screens a In calculating free...

Page 5: ...nds in a general vertical direction and does not con tain offsets exceeding 45 degrees except that a vent system having not more than one 60 degree offset is permitted NOTE This appliance may be commo...

Page 6: ...nce being operated in operation Adjust thermostat so appli ance will operate continuously 5 Test for draft hood equipped appliance spillage at the draft hood relief opening after 5 minutes of main bur...

Page 7: ...V UH INPUT MBH H L OUTPUT MBH H L NOM CFM CABINET WIDTH IN AFUE1 LOW FIRE TEMP RISE F HIGH FIRE TEMP RISE MAX OUTLE AIR TEMP F BLOWER TOTAL UNIT AMPS MAX OVER CURRENT PROPECT2 MIN WIRE SIZE AWG 75 FT...

Page 8: ...removable access panel is recommended in the outlet duct such that smoke or reflected light would be observable inside the casing to indi cate the presence of leaks in the heat exchanger This access...

Page 9: ...and notes on blower perfor mance tables in this manual Where the return duct system is not complete the return con nection must run full size to a location outside the utility room or basement For fur...

Page 10: ...s is recommended Refer to Fig ure 6 on page 10 NOTE See crawl space installation for suspending the fur nace in attic installations CRAWL SPACE INSTALLATION The furnace can be hung from floor hoists o...

Page 11: ...cordance with instructions Specific electrical data is given on the furnace rating plate Provide a power supply separate from all other circuits Install overcurrent protection and disconnect switch pe...

Page 12: ...OFF position and the main electrical source disconnected complete the low voltage wiring from the ther mostat to the terminal board on the CFM programmable board Connect Class 2 control wiring see Fig...

Page 13: ...nt 1 Blockage of internal flue gas passage ways 2 Blockage of vent piping 3 Failure of combustion air blower motor Limit Control The high temperature limit control is located on the furnace vestibule...

Page 14: ...increment find the cubic feet of gas consumed per hour from Table 4 on page 15 NOTE To find the Btuh input multiply the number of cubic feet of gas consumed per hour by the BTU content of the gas in y...

Page 15: ...cement The temperature rise or temperature difference between the return air and the heated air from the furnace must be within the range shown on the furnace rating plate Application limi tations are...

Page 16: ...uction for the recommended airflow and Table 6 on page 17 The DELAY Tap should be set in the B position for a two stage condenser This results in a 45 second off delay at 82 of the programmed cooling...

Page 17: ...002UHC11 L8V1002UHC11 P DUC20V09601 G8V12020UHC11 L8V12020UHC11 COOL TAP ADJ TAP High Low High Low High Low High Low 1340 740 1675 920 2050 1135 2020 1130 A B 1155 635 1555 850 1860 980 1855 960 B B 1...

Page 18: ...is fixed at 60 seconds for SEER enhance ment HEATING OPERATIONAL SEQUENCE Two Stage Thermostat The ignition control in this furnace is unique to this product The control allows for a 24 volt or a 115...

Page 19: ...gas valve When power is restored the gas valve will remain deener gized and a restart of the ignition sequence will begin imme diately A momentary loss of gas supply flame blowout or a shorted or open...

Page 20: ...LOW INDUCER LOW STAGE PRESSURE SWITCH HSI 1ST STAGE MAIN VALVE FLAME SENSE LOW CIRCULATOR HEAT SPEED 1ST STAGE LOW PRESSURE SWITCH CLOSE RECOGNITION HSI WARM UP 17 SEC IGNITION ACTIVATION PERIOD 4 SE...

Page 21: ...bly for cleaning is as follows 1 Disconnect the power supplied to the furnace 2 Remove the vest and blower panels 3 Disconnect the motor control harness and the power har ness from the motor 4 Remove...

Page 22: ...including the flue baffle plate rear may be vacuumed or cleaned with hot water if necessary 6 The upper portion of the heat exchanger is now accessi ble With a long flexible wire brush clean inside ea...

Page 23: ...R REMOVAL FOR CONTROLLER REPLACEMENT Refer to BLOWER CARE on page 21 of this manual for blower removal instructions Rest the blower on its side so the end of the motor is accessible and facing up Wait...

Page 24: ...ehind a clear view port in the blower compartment door DO NOT remove the furnace blower compartment panel OR turn off furnace power as either action will clear the control s memory of the fault The co...

Page 25: ...y low gas pressure faulty gas valve faulty hot surface ignitor reversed line polarity or burner problem 8 FLASH This fault is indicated if the flame is lost 5 times during the heating cycle This could...

Page 26: ...NTROL BOARD P3 S3 2 PIN PLUG SOCKET AT HOT SURFACE IGNITOR P4 S4 3 PIN PLUG SOCKET AT INDUCER MOTOR P5 S5 3 PIN PLUG SOCKET ON VALVE P6 S6 6 PIN PLUG SOCKET ON CFM TIMER BOARD P7 S7 16 PIN PLUG SOCKET...

Page 27: ...035 17438 001 Rev A 901 Unitary Products Group 27 SERVICE RECORDS...

Page 28: ...hange without notice Printed in U S A 035 17438 001 Rev A 901 Copyright by York International Corp 2001 All rights reserved Supersedes 035 17438 001 Rev A 801 Unitary 5005 Norman Product York OK Group...

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