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035-17438-001 Rev. A (901)

26

Unitary Products Group

WIRING DIAGRAM

NOTE:  

The furnace’s control system depends on correct polarity of the power supply.

X/L
O

C

G

W2

W1

R

Y

Y1

Y2

ADJ

DELAY

HEAT

RED

P6

YEL/BLK

RED

GRN

6

4

3

1

16

8

9

1

16

8

9

1

BLK

BLK

BLK

P7

PRP

YEL

WHT

RED

BLK

WHT

BLK

ORN

BLK

BRN

RED

BRN

YEL

GRN

YEL/BLK

CFM/TIMERBOARD

W1

W2

MINUTESELECT

HUMIDISTAT

HEATPUMP

COOL

HUM

S6

S9

P9

BLU

BLU/WHT

PUR

YEL

WHT

RED

BLK

ORN

BLK

BRN

RED

YEL

GRN

YEL/BLK

BLK

S7

P8/S8

ROS3

FA

N

SWITCH

OFF

AUT

O

COOL

1

COOL

2

HEA

T

2

HEA

T

1

HIGH

LIMIT

HIGH

LIMIT

OFF

COOL

AUT

O

Y2

RC

G

G

RELA

Y

CONT

ACTS

ON

IGNITION

CONTROL

BOARD

C

2LP

NO

6.

MOT

ORS

ARE

INHERENTL

Y

PROTECTED.

5.

PROVIDE

DISCONNECTS

FOR

ALL

POWER

SUPPLIES.

4.

ALL

REPLACEMENT

COMPONENTS

MUST

BE

PROPERL

Y

GROUNDED.

3.

CONNECT

ORS

SUIT

ABLE

FOR

COPPER

CONDUCT

ORS

ONL

Y.

2.

IF

ANY

OF

THE

ORIGINAL

WIRE

AS

SUPPLIED

WITH

THE

FURNACE

MUST

BE

REPLACED,

IT

MUST

BE

REPLACED

WITH

WIRING

MA

TERIAL

HA

VING

A

TEMPERA

TURE

RA

TING

OF

A

T

LEAST

221°F

(105

HA

VING

A

TEMPERA

TURE

RA

TING

OF

A

T

LEAST

221°C).

1.

ALL

FIELD

WIRING

(DENOTED

BY

DASHED

LINES)

PER:

(A)

NA

TIONAL

ELEC.

CODE

(NEC)

AND/OR

(B)

CANADIAN

ELEC.

CODE

(CEC)

AND/OR

(C)

LOCAL

OR

CITY

CODES.

FIELD

CONNECTION

HUM

HUM

EAC

EAC

EAC

HUMIDIFIER

BLOWER MOT

OR

80%

UPFLOW/HORIZONT

AL

DELUXE

FURNACE

-

V

ARIABLE

SPEED

IGNITER

RELA

Y

GV

GRD

N.O.SW

DOOR

SWITCH

ELEMENT

AR

Y

DIAGRAM

ELEMENT

AR

Y

DIAGRAM

POWER

SUPPL

Y

120-1-60

SEE

NOTE

1

GRD

DS

C

NO

COM

120V

24V

SEC

PRI

1T

(40V

A)

R

B

VENT

OR

MOT

OR

IGN

HEA

T

NOTES:

LEGEND

DS

DISCONNECT

SWITCH

GV

GAS

V

AL

VE

IGN

HOT

SURF

ACE

IGNIT

OR

P1/S1

12

PIN

PLUG

&

SOCKET

ON

IGN.

CONTROL

BOARD

P2/S2

5

PIN

PLUG

&

SOCKET

ON

IGN.

CONTROL

BOARD

P3/S3

2

PIN

PLUG

&

SOCKET

A

T

HOT

SURF

ACE

IGNIT

OR

P4/S4

3

PIN

PLUG

&

SOCKET

A

T

INDUCER

MOT

OR

P5/S5

3

PIN

PLUG

&

SOCKET

O

N

VA

LV

E

P6/S6

6

PIN

PLUG

&

SOCKET

ON

CFM/TIMER

BOARD

P7/S7

16

PIN

PLUG

&

SOCKET

FOR

MOT

OR

P8/S8

5

PIN

PLUG

&

SOCKET

ON

ICM

BLOWER

MOT

OR

P9/S9

16

PIN

PLUG

&

SOCKET

ON

CFM/TIMER

BOARD

LS1

PRIMAR

Y

LIMIT

SWITCH

LS2,3

AUXILAR

Y

LIMIT

SWITCH

ON

BLOWER

DECK

ROS1

ROLL

OUT

SWITCH

LEFT

SIDE

ROS2

ROLL

OUT

SWITCH

RIGHT

SIDE

ROS3

ROLL

OUT

SWITCH

T

O

P

MIDDLE

(2-5

CELL)

T

O

P

RIGHT

(5

&

7

CELL)

ROS4

ROLL

OUT

SWITCH

T

O

P

LEFT

(6

&

7

CELL

ONL

Y)

SS1

SPILL

SWITCH

(CHIMNEY

KIT)

-

CAUTION

-

-

CAUTION

-

OPEN

ALL

DISCONNECTS

BEFORE

SER

VICING

THIS

UNIT

FUSE

1LP

PRESSURE

SW

,

FIRST

ST

AGE

2LP

PRESSURE

SW

,

SECOND

ST

AGE

1T

TRANSFORMER,

40V

A

24V

CONNECTION

ROOM

THERMOST

AT

F

ACT

OR

Y

WIRING

AND

DEVICES

-----

FIELD

WIRING

AND

DEVICES

3A

1ST

S

T

AGE

2ND

S

T

AGE

R

C

W1

W2

W1

W2

Y1

Y

LS2

LS3

ROS2

ROS1

ROS4

LS1

HIGH

LOW

GRN

GRD

ICM

WHT

ROS3

P

5

\

S

5

2S

T

A

G

E

GAS

V

A

LV

E

MAIN

120V

AC.

LINE

BLK

BLK

EAC

HUM

2

W

1

B

G

R

Y

W

HUM

EAC

N1

E2

U0

T

RV

AA

LC

H

O

T

1

2

0

V

A

C

C

NO

BLU

BLK

WHT

BLK

ORN

WHT

BLU

WHT

BLK

CIRC

IN

GRD

GRN

GRD

XFMR

NO

C

1LP

CONNECTION

DIAGRAM

RED

P1/S1

HOT

SURF

ACE

IGNITER

WHT

WHT

BLK

WHT

BLK

1

2

1

3

P3/S3

P4/S4

BRN

GRN

GRN

FLAME

SENSOR

BLU

2LP

120

VA

C

120V

COM

24V

SEC

PRI

DOOR

N.O.SW

C

NO

VENT

OR

MOT

OR

GRN

MOT

OR

BLOWER

WHT

BRN

BLK

LINE

1

2

3

4

5

6

7

8

9

10

11

12

PRP

P2/S2

XFMR

LINE

4

3

2

1

HEA

T

H

I

HEA

T

L

O

COOL

5

BLK

2

BRN

RED

BRN

RED

WHT

BLK

RED

WHT

BRN

3A

ROS1

ROS2

LS3

LS2

RED

M

C

HI

ROS4

WHT

120

VA

C

YEL

LS1

RED

YEL

YEL

YEL

BRN

GRD

BRN

BRN

BRN

WHT

RED

BLK

BLK

D

O

T

NO

C

1LP

ICM

YEL/BLK

RED

BLU/WHT

BLU

BLU

ROS3

LS1

WHT

SS1

RED

SEE

NOTE

8

7.

SS1

IN

SERIES

WITH

LS1

AND

ROS3

(FIELD

INST

ALLED).

SS1

SEE NOTE

8

GRN

TIMEROFF

8.

TIMER

JUMPER

MUST

BE

IN

THE

OFF

POSITION

WHEN

USING

A

TWO

ST

AGE

THERMOST

AT

.

SEE

NOTE

9

Summary of Contents for G8V08012UHA11

Page 1: ...035 17438 001 Rev A 901 EFFICIENCY RATING CERTIFIED CAUTION READ ALL SAFETY GUIDES BEFORE YOU START TO INSTALL YOUR FURNACE SAVE THIS MANUAL TABLE OF CONTENTS GENERAL INFORMATION 2 UNIT INSTALLATION 3...

Page 2: ...PRODUCT COULD CAUSE PERSONAL INJURY OR PROPERTY DAMAGE IMPROPER INSTALLATION ADJUSTMENT ALTERATION SERVICE OR MAINTENANCE CAN CAUSE INJURY OR PROPERTY DAMAGE REFER TO THIS MANUAL FOR ASSISTANCE OR AD...

Page 3: ...ptable heat loss calculation for the structure ACCA Manual J or other approved methods may be used The furnace should be located using these guidelines 1 Where a minimum amount of vent piping and elbo...

Page 4: ...the total input rating of all equipment located in the enclosure b Not less than the sum of the areas of all vent con nectors in the confined space 3 Louvers Grilles and Screens a In calculating free...

Page 5: ...nds in a general vertical direction and does not con tain offsets exceeding 45 degrees except that a vent system having not more than one 60 degree offset is permitted NOTE This appliance may be commo...

Page 6: ...nce being operated in operation Adjust thermostat so appli ance will operate continuously 5 Test for draft hood equipped appliance spillage at the draft hood relief opening after 5 minutes of main bur...

Page 7: ...V UH INPUT MBH H L OUTPUT MBH H L NOM CFM CABINET WIDTH IN AFUE1 LOW FIRE TEMP RISE F HIGH FIRE TEMP RISE MAX OUTLE AIR TEMP F BLOWER TOTAL UNIT AMPS MAX OVER CURRENT PROPECT2 MIN WIRE SIZE AWG 75 FT...

Page 8: ...removable access panel is recommended in the outlet duct such that smoke or reflected light would be observable inside the casing to indi cate the presence of leaks in the heat exchanger This access...

Page 9: ...and notes on blower perfor mance tables in this manual Where the return duct system is not complete the return con nection must run full size to a location outside the utility room or basement For fur...

Page 10: ...s is recommended Refer to Fig ure 6 on page 10 NOTE See crawl space installation for suspending the fur nace in attic installations CRAWL SPACE INSTALLATION The furnace can be hung from floor hoists o...

Page 11: ...cordance with instructions Specific electrical data is given on the furnace rating plate Provide a power supply separate from all other circuits Install overcurrent protection and disconnect switch pe...

Page 12: ...OFF position and the main electrical source disconnected complete the low voltage wiring from the ther mostat to the terminal board on the CFM programmable board Connect Class 2 control wiring see Fig...

Page 13: ...nt 1 Blockage of internal flue gas passage ways 2 Blockage of vent piping 3 Failure of combustion air blower motor Limit Control The high temperature limit control is located on the furnace vestibule...

Page 14: ...increment find the cubic feet of gas consumed per hour from Table 4 on page 15 NOTE To find the Btuh input multiply the number of cubic feet of gas consumed per hour by the BTU content of the gas in y...

Page 15: ...cement The temperature rise or temperature difference between the return air and the heated air from the furnace must be within the range shown on the furnace rating plate Application limi tations are...

Page 16: ...uction for the recommended airflow and Table 6 on page 17 The DELAY Tap should be set in the B position for a two stage condenser This results in a 45 second off delay at 82 of the programmed cooling...

Page 17: ...002UHC11 L8V1002UHC11 P DUC20V09601 G8V12020UHC11 L8V12020UHC11 COOL TAP ADJ TAP High Low High Low High Low High Low 1340 740 1675 920 2050 1135 2020 1130 A B 1155 635 1555 850 1860 980 1855 960 B B 1...

Page 18: ...is fixed at 60 seconds for SEER enhance ment HEATING OPERATIONAL SEQUENCE Two Stage Thermostat The ignition control in this furnace is unique to this product The control allows for a 24 volt or a 115...

Page 19: ...gas valve When power is restored the gas valve will remain deener gized and a restart of the ignition sequence will begin imme diately A momentary loss of gas supply flame blowout or a shorted or open...

Page 20: ...LOW INDUCER LOW STAGE PRESSURE SWITCH HSI 1ST STAGE MAIN VALVE FLAME SENSE LOW CIRCULATOR HEAT SPEED 1ST STAGE LOW PRESSURE SWITCH CLOSE RECOGNITION HSI WARM UP 17 SEC IGNITION ACTIVATION PERIOD 4 SE...

Page 21: ...bly for cleaning is as follows 1 Disconnect the power supplied to the furnace 2 Remove the vest and blower panels 3 Disconnect the motor control harness and the power har ness from the motor 4 Remove...

Page 22: ...including the flue baffle plate rear may be vacuumed or cleaned with hot water if necessary 6 The upper portion of the heat exchanger is now accessi ble With a long flexible wire brush clean inside ea...

Page 23: ...R REMOVAL FOR CONTROLLER REPLACEMENT Refer to BLOWER CARE on page 21 of this manual for blower removal instructions Rest the blower on its side so the end of the motor is accessible and facing up Wait...

Page 24: ...ehind a clear view port in the blower compartment door DO NOT remove the furnace blower compartment panel OR turn off furnace power as either action will clear the control s memory of the fault The co...

Page 25: ...y low gas pressure faulty gas valve faulty hot surface ignitor reversed line polarity or burner problem 8 FLASH This fault is indicated if the flame is lost 5 times during the heating cycle This could...

Page 26: ...NTROL BOARD P3 S3 2 PIN PLUG SOCKET AT HOT SURFACE IGNITOR P4 S4 3 PIN PLUG SOCKET AT INDUCER MOTOR P5 S5 3 PIN PLUG SOCKET ON VALVE P6 S6 6 PIN PLUG SOCKET ON CFM TIMER BOARD P7 S7 16 PIN PLUG SOCKET...

Page 27: ...035 17438 001 Rev A 901 Unitary Products Group 27 SERVICE RECORDS...

Page 28: ...hange without notice Printed in U S A 035 17438 001 Rev A 901 Copyright by York International Corp 2001 All rights reserved Supersedes 035 17438 001 Rev A 801 Unitary 5005 Norman Product York OK Group...

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