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272317-UIM-A-0407

Unitary Products Group

9

Annual Fuel Utilization Efficiency (AFUE) numbers are determined in accordance with DOE Test procedures.
Wire size and over current protection must comply with the National Electrical Code (NFPA-70-latest edition) and all local codes.
The furnace shall be installed so that the electrical components are protected from water.

SUPPLY VOLTAGE CONNECTIONS

IMPORTANT: 

The power connection leads and wiring box may be relo-

cated to the left side of the furnace. Remove the screws and cut wire tie
holding excess wiring. Reposition on the left side of the furnace and fas-
ten using holes provided.

1.

Provide a power supply separate from all other circuits. Install
overcurrent protection and disconnect switch per local/national
electrical codes. The switch should be close to the unit for conve-
nience in servicing. With the disconnect or fused switch in the OFF
position, check all wiring against the unit wiring label. Refer to the
wiring diagram shown in Figure 27.

2.

Remove the screws retaining the junction box cover. Route the
power wiring through the opening in the unit into the junction box
with a conduit connector or other proper connection. In the junc-
tion box there will be three wires, a Black Wire, a White Wire and a
Green Wire. Connect the power supply as shown on the unit-wir-
ing label on the inside of the blower compartment door or Figure 4.
The black furnace lead must be connected to the L1 (hot) wire
from the power supply. The white furnace lead must be connected

to neutral. Connect the green furnace lead (equipment ground) to
the power supply ground. An alternate wiring method is to use a
field provided 2” (5.08 cm) x 4” (10.2 cm) box and cover on the
outside of the furnace. Route the furnace leads into the box using
a protective bushing where the wires pass through the furnace
panel. After making the wiring connections replace the wiring box
cover and screws.

3.

The furnace's control system requires correct polarity of the power
supply and a proper ground connection. If the power supply polar-
ity is reversed, the control board will flash 9 times. The furnace will
not operate until the polarity is corrected. Refer to “Furnace Diag-
nostics” section of the “User’s Information, Maintenance, & Ser-
vice Manual provided with this furnace.

LOW VOLTAGE CONTROL WIRING CONNECTIONS

Install the field-supplied thermostat by following the instructions that
come with the thermostat. With the thermostat set in the OFF position
and the main electrical source disconnected, connect the thermostat
wiring from the wiring connections on the thermostat to the terminal
board on the ignition module, as shown in Figures 5 & 6. Electronic
thermostats may require the common wire to be connected as shown in
Figures 5 & 6. Apply strain relief to thermostat wires passing through
cabinet. If air conditioning equipment is installed, use thermostat wiring
to connect the Y and C terminals on the furnace control board to the
proper wires on the condensing unit (unit outside).

IMPORTANT: 

Set the heat anticipator in the room thermostat to 0.45

amps. Setting it lower will cause short cycles. Setting it higher will cause
the room temperature to exceed the set points.

IMPORTANT: 

Some electronic thermostats do not have adjustable heat

anticipators. They may have other type cycle rate adjustments. Follow
the thermostat manufacturer's instructions.

The 24-volt, 40 VA transformer is sized for the furnace components
only, and should not be connected to power auxiliary devices such as
humidifiers, air cleaners, etc. The transformer may provide power for an
air conditioning unit contactor.

Using a Single-Stage Heat Thermostat with the Furnace 

- This two-

stage furnace may be used with a single-stage thermostat. Place the
“W2 Delay” jumper in the 10 minute, 15 minute or 20 minute position. If
the jumper is left on the “OFF” pins, the furnace will operate only in low
fire.

TABLE 7: 

Electrical and Performance Data

Input High/Low

Output High/Low

Nominal Airflow

Cabinet Width

Total Unit

AFUE

Air Temp. Rise

MBH

kW

MBH

kW

CFM

m

3

/min

In.

cm

Amps

%

°F

°C

40/26

12/8

38/24

11/7

1200

34.0

14-1/2

36.8

9

94.0

35 - 65

19 - 36

60/39

18/11

56/36

16/11

1200

34.0

17-1/2

44.4

9

93.2

40 - 70

22 - 39

80/52

23/15

75/49

22/14

1200

34.0

17-1/2

44.4

9

92.5

45 - 75

25 - 42

80/52

23/15

75/49

22/14

1600

45.3

21

53.3

12

92.8

45 - 75

25 - 42

100/65

29/19

93/60

27/18

1600

45.3

21

53.3

12

92.5

45 - 75

25 - 42

100/65

29/19

93/60

27/18

2000

56.6

21

53.3

14

92.8

45 - 75

25 - 42

120/78

35/23

112/73

33/21

2000

56.6

24-1/2

62.2

14

93.2

40 - 70

22 - 39

Input High/Low

Max. Outlet 

Air Temp.

Blower

Blower Size

Max. 

Over-current 

Protect

Min. Wire Size

(awg) @ 75 ft. 

One Way

Operating

Weight

MBH

kW

°F

°C

HP

Amps

In.

cm

Lbs.

Kg

40/26

12/8

165

73.9

1/2

7.7

11 x 8

27.9 x 20.3

20

14

119

54.1

60/39

18/11

170

76.7

1/2

7.7

11 x 8

27.9 x 20.3

20

14

133

60.5

80/52

23/15

175

79.4

1/2

7.7

11 x 8

27.9 x 20.3

20

14

140

63.6

80/52

23/15

175

79.4

3/4

10.2

11 x 10

27.9 x 25.4

20

14

155

70.5

100/65

29/19

175

79.4

3/4

10.2

11 x 10

27.9 x 25.4

20

14

160

72.7

100/65

29/19

175

79.4

1

12.8

11 x 11

27.9 x 27.9

20

12

162

73.6

120/78

35/23

170

76.7

1

12.8

11 x 11

27.9 x 27.9

20

12

178

80.9

 FIGURE 4:  

Electrical Wiring

N

GND

L1
HOT

WHT

GRN

BLK

BLK/BLK
WHT/WHT
GRN/GRN

CLASS 2 SYSTEM
CONTROL WIRING
TO THERMOSTAT

BLOWER
COMPARTMENT
DOOR SWITCH

TRANSFORMER

IGNITION
MODULE

Summary of Contents for GM9T-UP

Page 1: ...NG 7 ELECTRICAL POWER 8 COMBUSTION AIR AND VENT SYSTEM 13 CONDENSATE PIPING 20 SAFETY CONTROLS 21 START UP AND ADJUSTMENTS 21 WIRING DIAGRAM 29 LIST OF FIGURES Dimensions 6 Gas Valve 7 Gas Piping 7 El...

Page 2: ...ible materials as listed under Clearances to Combustibles in Table 1 Provide clearances for servicing ensuring that service access is allowed for both the burners and blower These models ARE NOT CSA l...

Page 3: ...or and the furnace must be located or protected to avoid physical damage by vehicles The furnace area must not be used as a broom closet or for any other storage purposes as a fire hazard may be creat...

Page 4: ...TE When attaching duct flange do not shoot the screw down into the casing Use the formed flange intended for duct flange attachment The duct system is a very important part of the installation If the...

Page 5: ...er This access cover shall be attached in such a manner as to prevent leaks TABLE 2 Minimum Duct Sizing For Proper Airflow Input Airflow Return1 Rectangular2 Round2 Supply3 Rectangular2 Round2 BTU H k...

Page 6: ...combustibles and have floor support with required service accessibility IMPORTANT If an external mounted filter rack is being used see the instructions provided with that accessory for proper hole cu...

Page 7: ...m of the fur nace The furnace must be isolated from the gas supply piping system by closing its individual external manual shutoff valve during any pressure testing of the gas supply piping system at...

Page 8: ...67 1100 3 2 2 7 2 4 41 0 0 80 0 66 0 61 2500 LP 9 8 8 2 7 5 93 2 LP 2 44 2 03 1 86 TABLE 6 Nominal Manifold Pressure Low Fire First Stage Manifold Pressures in wc First Stage Manifold Pressures kpa A...

Page 9: ...wiring connections on the thermostat to the terminal board on the ignition module as shown in Figures 5 6 Electronic thermostats may require the common wire to be connected as shown in Figures 5 6 Ap...

Page 10: ...unction Light E W1 First Stage Heat G Fan G Fan Connection of the C Termainal 24 Volt Common is optional when used with batteries Thermostat Installer Setup Number 1 System Type must be set to 6 2 Hea...

Page 11: ...SG Bonnet Sensor Bonnet Sensor Optional BS Bonnet Sensor W2 Second Stage Auxiliary Heat W2 Second Stage Auxiliary Heat AUX Auxiliary Heat E W1 First Stage Auxiliary Heat E W1 First Stage Auxiliary Hea...

Page 12: ...gas supplies must be provided as specified with these instruc tions Since the furnaces are side by side with no space between gas supplies must enter on the right and left respectively All gas piping...

Page 13: ...e with Section 5 3 Air for Combustion and Ventilation of the National Fuel Gas Code Z223 1 NFPA 54 latest edition or Sections 7 2 7 3 or 7 4 of CSA B149 1 National Gas and Propane Codes latest edition...

Page 14: ...or horizontal models the transition from 2 to 3 pipe should be done immediately after the drain tee or drain elbow 7 In Canada vents shall be certified to ULC S636 Standard for Type BH Gas Venting Sys...

Page 15: ...the following systems A Sealed combustion air systems from the furnace to the out side termination B Ventilated combustion air systems from the furnace to the attic or crawl space termination 6 Disas...

Page 16: ...ons 9 inches 23 cm for models 50 000 BTUH 15 kW 12 inches 30 cm for models 50 000 BTUH 15 kW C Clearance to permanently closed window 12 inches 30 cm 12 inches 30 cm D Vertical clearance to ventilated...

Page 17: ...r systems must be installed so the vent and the combustion air pipes terminate in the same atmospheric zone Refer to Figures 14 or 15 VENTING MULTIPLE UNITS Multiple units can be installed in a space...

Page 18: ...e The combustion air intake pipe should be located either through the wall horizontal or side vent or through the roof vertical vent Care should be taken to locate side vented systems where trees or s...

Page 19: ...cm2 60 000 60 387 cm2 80 000 80 516 cm2 100 000 100 645 cm2 120 000 120 774 cm2 FIGURE 20 Outside and Ambient Combustion Air GABLE VENT GAS VENT SOFFIT VENT VENTILATED ATTIC TOP ABOVE INSULATION OPTIO...

Page 20: ...Air The ventilated attic space or a crawl space from which the combustion air is taken must comply with the requirements specified in AIR SOURCE FROM OUTDOORS in this instruction or in Section 5 3 Air...

Page 21: ...e controls are mounted on the burner box assembly If the temper ature in the burner box exceeds its set point the ignition control and the gas valve are de energized The operation of this control indi...

Page 22: ...ll start and come up to speed Shortly after inducer start up the hot surface igniter will glow for about 17 seconds b After this warm up the ignition module will energize open the main gas valve c Aft...

Page 23: ...3600 then divided by the time it took to measure 0 10 m3 of gas from the gas meter For Propane LP Gas multiply the Heat content of the gas MJ m3 or Default 93 15 times 0 10 m3 of gas measured at the...

Page 24: ...shown in Figure 24 The procedure below is used to adjust either the high fire manifold pressure or the low fire manifold pressure IMPORTANT The cap for the pressure regulator must be removed entirely...

Page 25: ...The furnace control board also allows user selection of the blower speed that is energized during continuous fan operation Place jumper on the HI COOL LO COOL or HEAT pins WITH BURNER BOX COVER IN PL...

Page 26: ...out Low gas pressure faulty gas valve faulty hot surface ignitor or burner problem may cause this The furnace will lock out for one hour and then restart 8 RED FLASHES This fault is indicated if the...

Page 27: ...35 33 31 30 28 25 25 22 100 1600 C 80 1600 C High 1960 1955 1925 1890 1830 1765 1695 1615 1600 1485 56 55 55 54 52 50 48 46 45 42 Med High 1565 1560 1560 1575 1545 1530 1475 1425 1365 1260 44 44 44 4...

Page 28: ...50 w c 125 Pa from the airflow 0 60 w c 150 Pa to obtain airflow difference 2175 2285 110 CFM 3 11 m3 min Subtract the total system static from 0 50 w c 125 Pa and divide this difference by the differ...

Page 29: ...272317 UIM A 0407 Unitary Products Group 29 SECTION X WIRING DIAGRAM FIGURE 27 Wiring Diagram...

Page 30: ...272317 UIM A 0407 30 Unitary Products Group NOTES...

Page 31: ...272317 UIM A 0407 Unitary Products Group 31 NOTES...

Page 32: ...t to change without notice Printed in U S A 272317 UIM A 0407 Copyright by York International Corp 2007 All rights reserved Supersedes 167488 UIM B 0806 Unitary 5005 Norman Product York OK Group Drive...

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