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268894-UIM-A-0407

18

Unitary Products Group

Ventilated Combustion Air

The ventilated attic space or a crawl space from which the combustion
air is taken must comply with the requirements specified in “AIR
SOURCE FROM OUTDOORS” in this instruction or in Section 5.3, Air
for Combustion and Ventilation of the National Fuel Gas Code, ANSI
Z223.1 (latest edition). This type installation requires two (2) properly
sized pipes. One brings combustion air from a properly ventilated attic
space or crawl space and a second pipe that extends from the furnace
vent connection (top right of unit) to the exterior of the building. Follow
all notes, procedures and required materials in the SEALED COMBUS-

TION AIR SUPPLY section in these instructions when installing the
combustion air pipe from the unit and into a ventilated attic space or
crawl space. DO NOT terminate vent pipe in an attic or crawl space.

Vent and Supply (Outside) Air Safety Check Procedure

For Category I furnaces, vent installations shall be in accordance with
Parts 7 and 11 of the National Fuel Gas Code, ANSI Z223.1/NFPA 54,
and or Section 7 and Appendix B of the CSA B149.1, Natural Gas and
Propane Installation Codes, the local building codes, furnace and vent
manufacturer's instructions.

 FIGURE 24:  

Horizontal Air Inlet, Outlet and Chimney Connections

TABLE 10: 

Unconfined Space Minimum Area in Square Inch

BTUH Input Rating

Minimum Free Area in Square Inches

Required for Each Opening

(50 ft.

/ 1000 BTUH)

40,000

40 (258 cm

2

)

60,000

60 (387 cm

2

)

80,000

80 (516 cm

2

)

100,000

100 (645 cm

2

)

115,000

115 (742 cm

2

)

130,000

130 (838 cm

2

)

FURNACE

W

A

TER

HEA

TER

OUTLET

AIR DUCT

INLET

AIR DUCT

TABLE 11: 

Free Area

Combined

BTUH Input 

Rating For

All Appliances

Minimum Free Area Required for Each Opening

Horizontal Duct 

(2,000 BTUH / 

Sq. In.)

Vertical Duct or 

Opening to Outside 

(4,000 BTUH / 

Sq. In.)

Round Duct

(4,000 BTUH /

Sq. In.)

40,000

20 in

2

 (129 cm

2

)

10 in

2

 (64 cm

2

)

4” (10 cm)

60,000

30 in

2

 (193 cm

2

)

15 in

2

 (97 cm

2

)

5” (13 cm)

80,000

40 in

2

 (258 cm

2

)

20 in

2

 (129 cm

2

)

5” (13 cm)

100,000

50 in

2

 (322 cm

2

)

25 in

2

 (161 cm

2

)

6” (15 cm)

150,000

60 in

2

 (387 cm

2

)

30 in

2

 (193 cm

2

)

7” (18 cm)

130,000

65 in

2

 (419 cm

2

)

33 in

2

 (213 cm

2

)

7” (18 cm)

EXAMPLE: Determining Free Area - Vertical Minimum Duct Size
Appliance 1 Appliance 2    Total Input
100,000 

+ 30,000   =  130,000 

÷

 4,000 = 32.5 Sq. In.

EXAMPLE: Determining Free Area - Horizontal Minimum Duct Size
Appliance 1 Appliance 2    Total Input
100,000 

+ 30,000   =  130,000 

÷

 2,000 = 65 Sq. In. 

When a Category I furnace is removed or replaced, the original
venting system may no longer be correctly sized to properly vent
the attached appliances. 
An improperly sized vent system can cause CARBON MONOXIDE
to spill into the living space causing personal injury, and or death.

 FIGURE 25:  

Outside and Ambient Combustion Air

GABLE
VENT

GAS
VENT

SOFFIT
VENT

VENTILATED

ATTIC

TOP ABOVE
INSULATION

OPTIONAL
INLET (a)

OUTLET
AIR (a)

VENTILATED

CRAWL SPACE

GAS
WATER
HEATER

VENTILATED

ATTIC

TOP ABOVE
INSULATION

GAS
VENT

GABLE
VENT

SOFFIT
VENT

GAS
WATER
HEATER

INLET
AIR (a)

INLET
AIR (b)

GAS
VENT

OUTLET
AIR (a)

OUTLET
AIR (b)

INLET
AIR (a)

INLET
AIR (b)

GAS
WATER
HEATER

FURNACE

FURNACE

FURNACE

1. An opening ma

y

be used in lieu of a duct to provide to provide the outside air

suppl

y

to an appliance unless otherwise permitted b

y

the authorit

y

having

jurisdiction. The opening shall be located within 12” (30.5 cm) horizontall

y

from,

the burner level of the appliance. Refer to “COMBUSTION AIR SOURCE FROM
OUTDOORS and VENT AND SUPPLY AIR SAFETY CHECK” in these
instructions for additional information and safet

y

check procedure.

2. The duct shall be either metal, or a material meeting the class 1

requirements of CAN4-S110 Standard for Air Ducts.

3. The duct shall be least the same cross-sectional area as the free

area of the air suppl

y

inlet opening to which it connects.

4. The duct shall terminate within 12 in (30.5 cm) above, and

within 24 in (61 cm) horizontall

y

from, the burner level of

the appliance having the largest input.

5. A square or rectangular shaped duct shall onl

y

be used

when the required free area of the suppl

y

opening is

9 in (58.06 cm ) or larger. When a square or rectangular
duct is used, its small dimensionshall not be less than
3 in (7.6 cm).

2

2

6. An air inlet suppl

y

from outdoors shall be equipped with

a means to prevent the direct entr

y

of rain and wind.

Such means shall not reduce the required free area of
the air suppl

y

opening.

7.

An air suppl

y

inlet opening from the outdoors shall

be located not less than 12” (30.5 cm) above the
outside grade level.

AIR SUPPLY OPENINGS AND DUCTS

COMBUSTION AIR SOURCE FROM OUTDOORS

1. Two permanent openings, one within 12 in (30.5 mm) of the top and

one within 12 in (30.5 mm) of bottom of the confined space,

shall communicate directl

y

or b

y

means of ducts

with the outdoors, crawl spaces or attic spaces.

Two

permanent openings,

2.

One permanent openings, commencing within 12 in (30.5 mm)of the
top of the enclosure shall be permitted where the equipment has
clearances of at least 1 in (2.54 cm) from the sides and back and
6 in (15.24 cm) from the front of the appliance. The opening shall
communicate directl

y

with the outdoors and shall have a minimum

free area of:

3.

The duct shall be least the same cross-sectional area as the free
area of the air suppl

y

inlet opening to which it connects.

1 square in per 3000 Btu per hour (6.45 cm

0.879 kW) of the

total input rating of all equipment located in the enclosure.

3

per

a.

Not less than the sum of all vent connectors in the confined space.

b.

4.

The blocking effects of louvers, grilles and screens must be given
consideration in calculating free area. If the free area of a specific
louver aor grille is not known.

Summary of Contents for GY8S*DH

Page 1: ...OF SECTIONS SAFETY 1 DUCTWORK 4 FILTERS 8 GAS PIPING 8 ELECTRICAL POWER 9 TWINNING AND STAGING 12 VENT SYSTEM 14 SAFETY CONTROLS 19 START UP AND ADJUSTMENTS 20 WIRING DIAGRAM 27 LIST OF FIGURES Combus...

Page 2: ...s from combustible materials as listed under Clearances to Combustibles in Table 1 Provide clearances for servicing ensuring that service access is allowed for both the burners and blower These models...

Page 3: ...other cleaning tools 2 Soap powders bleaches waxes or other cleaning com pounds plastic items or containers gasoline kerosene ciga rette lighter fluid dry cleaning fluids or other volatile fluid 3 Pai...

Page 4: ...connec tors are designed to be connected to the rectangular duct under the floor and sealed Refer to the instructions supplied with the duct con nector for proper installation Refer to the separate a...

Page 5: ...in Residential and Modular Home duct designs IMPORTANT If the supply air duct is being connected to the furnace without the use of an accessory duct connector then a transition duct must be installed...

Page 6: ...ld be sealed to prevent air leakage The sheet metal should be cross hatched to eliminate any popping of the sheet metal when the indoor fan is energized On all installations without a coil a removable...

Page 7: ...T OF FURNACE 1 MAX BETWEEN ROD BACK OF FURNACE SUPPORT BRACKET FIGURE 4 Dimensions FRONT LEFT SIDE RIGHT SIDE FRONT FRONT BOTTOM IMAGE TOP IMAGE A B 40 3 4 20 31 1 8 5 3 4 2 1 2 28 1 2 1 1 8 7 3 8 A C...

Page 8: ...d in the duct system using an external duct filter box attached to the furnace plenum Any branch duct rectan gular or round duct attached to the plenum must attach to the vertical plenum above the fil...

Page 9: ...the body of the gas valve will damage the valve causing improper oper ation and or the valve to leak LoNOx furnaces requiring propane LP gas must have the LoNOx screens removed prior to installation...

Page 10: ...field supplied thermostat by following the instructions that come with the thermostat With the thermostat set in the OFF position and the main electrical source disconnected connect the thermostat wi...

Page 11: ...24 Volt Common Optional w Batteries BN11C01124 DP11C40124 PSC FURNACE CONTROL SINGLE STAGE AIR CONDITIONING BN11C00124 BP11C50124 PP11C70224 THERMOSTAT THERMOSTAT THERMOSTAT Single Stage A C w Single...

Page 12: ...11 If furnace staging is desired with two single stage furnaces on a com mon duct where the gas burner on the first furnace operates on W1 and the gas burner on the second furnace operates on W2 then...

Page 13: ...winning func tion of this board ensures that both blowers turn on and off simulta neously and operate on the same blower speed Even when only one furnace is supplying heat both furnace blowers must ru...

Page 14: ...ceeding 45 degrees A vent system having not more than one 60 degree offset is permitted The vent system must be attached to the flue collar with a minimum of two 2 mechanical fasteners such as screws...

Page 15: ...provided by the manufacturer of the power vent This unit may be horizontally vented using 4 10 2 cm diameter pipe with a minimum length of 4 5 feet 1 37 m and a maximum length of 34 5 feet 10 82 m wit...

Page 16: ...pwards and be supported to prevent sagging The vent system may be supported by the use of clamps or hangers secured to a permanent part of the structure every four 4 ft 1 22 m FAN ASSISTED COMBUSTION...

Page 17: ...4 An automatically operated damper or automatically adjustable lou vers shall be interlocked so that the main burner cannot operate unless either the damper or the louver is in the fully open position...

Page 18: ...d Ambient Combustion Air GABLE VENT GAS VENT SOFFIT VENT VENTILATED ATTIC TOP ABOVE INSULATION OPTIONAL INLET a OUTLET AIR a VENTILATED CRAWL SPACE GAS WATER HEATER VENTILATED ATTIC TOP ABOVE INSULATI...

Page 19: ...reset control that provides over temperature protection due to reduced airflow This may be caused by 1 Dirty filter 2 If the indoor fan motor should fail 3 Too many supply or return registers closed o...

Page 20: ...gth 2 pieces of 1 8 0 3 cm tubing that are 4 10 0 cm in length a 1 8 0 3 cm tee and a 1 8 0 3 cm adapter to connect the U tube manometer or the digital pressure measur ing equipment to the gas valve p...

Page 21: ...at the gas meter times a barometric pressure and temperature correction factor of 0 960 times 3600 then divided by the time it took to measure 0 10 m3 of gas from the gas meter For Propane LP Gas mul...

Page 22: ...E The regulated outlet pressures both low and high have been calibrated at the factory Additional pressure adjustment should not be necessary If adjustment is necessary set to the following specifica...

Page 23: ...are as follows LED will turn on for 1 4 second and off for 1 4 second This pattern will be repeated the number of times equal to the code For example six on flashes equals a number 6 fault code All fl...

Page 24: ...ide heat for the house NOTE If a flame is detected the control flashes the LED for 1 8 of a second and then enters a flame stabilization period DIAGNOSTIC FAULT CODE STORAGE AND RETRIEVAL The control...

Page 25: ...1493 1430 1373 1304 1199 1089 967 816 699 44 2 42 3 40 5 38 9 36 9 33 9 30 8 27 4 23 1 19 8 100 1200 B 29 3 34 0 B High 1710 1650 1580 1510 1420 1330 1260 1160 1090 930 48 4 46 7 44 7 42 8 40 2 37 7 3...

Page 26: ...lowing example Example For a 60 000 BTUH 38 06 kW furnace operating on high speed blower it is found that total system static is 0 58 w c To deter mine the system airflow complete the following steps...

Page 27: ...268894 UIM A 0407 Unitary Products Group 27 SECTION X WIRING DIAGRAM FIGURE 30 Wiring Diagram 268834...

Page 28: ...o change without notice Printed in U S A 268894 UIM A 0407 Copyright by York International Corp 2007 All rights reserved Supersedes 167253 UIM C 0706 Unitary 5005 Norman Product York OK Group Drive 73...

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