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268894-UIM-A-0407

Unitary Products Group

3

INSPECTION

As soon as a unit is received, it should be inspected for possible dam-
age during transit. If damage is evident, the extent of the damage
should be noted on the carrier’s freight bill. A separate request for
inspection by the carrier’s agent should be made in writing. Also, before
installation the unit should be checked for screws or bolts, which may
have loosened in transit. There are no shipping or spacer brackets
which need to be removed.

FURNACE LOCATION AND CLEARANCES

The furnace shall be located using the following guidelines:

1.

Where a minimum amount of air intake/vent piping and elbows will
be required.

2.

As centralized with the air distribution as possible.

3.

Where adequate combustion air will be available (particularly
when the appliance is not using outdoor combustion air).

4.

Where it will not interfere with proper air circulation in the confined
space.

5.

Where the outdoor vent terminal will not be blocked or restricted.
Refer to “VENT CLEARANCES” located in SECTION VI of these
instructions. These minimum clearances must be maintained in
the installation.

6.

Where the unit will be installed in a level position with no more
than 1/4” (0.64 cm) slope side-to-side and front-to-back.

Installation in freezing temperatures:

1.

Furnace shall be installed in an area where ventilation facilities
provide for safe limits of ambient temperature under normal oper-
ating conditions. Ambient temperatures may fall below 32° F (0° C)
providing the flue temperature does not fall below 260° F (127° C)
at any point in the flue pipe between the furnace and the chimney
or a B-Vent. The flue products will condense in the vent pipe if the
flue temperature falls below 260° F (127° C) causing the vent pipe
to deteriorate rapidly.

2.

Do not allow return air temperature to be below 55º F (13° C) for
extended periods. To do so may cause condensation to occur in
the main heat exchanger, leading to premature heat exchanger
failure.

3.

If this furnace is installed in an unconditioned space and an
extended power failure occurs, there will be potential damage to
the internal components. Following a power failure situation, do
not operate the unit until inspection and repairs are performed.

Clearances for access:

Ample clearances should be provided to permit easy access to the unit.
The following minimum clearances are recommended:

1.

Twenty-four (24) inches (61 cm) between the front of the furnace
and an adjacent wall or another appliance, when access is
required for servicing and cleaning.

2.

Eighteen (18) inches (46 cm) at the side where access is required
for passage to the front when servicing or for inspection or
replacement of flue/vent connections.

In all cases, accessibility clearances shall take precedence over clear-
ances for combustible materials where accessibility clearances are
greater.

The furnace area must not be used as a broom closet or for any
other storage purposes, as a fire hazard may be created. Never
store items such as the following on, near, or in contact with the fur-
nace.

1. Spray or aerosol cans, rags, brooms, dust mops, vacuum

cleaners or other cleaning tools.

2. Soap powders, bleaches, waxes or other cleaning com-

pounds; plastic items or containers; gasoline, kerosene, ciga-
rette lighter fluid, dry cleaning fluids or other volatile fluid.

3. Paint thinners and other painting compounds.

4. Paper bags, boxes or other paper products

Never operate the furnace with the blower door removed. To
do so could result in serious personal injury and/or equipment
damage.

FOR FURNACES INSTALLED IN THE COMMON-

WEALTH  OF MASSACHUSETTS ONLY

For all side wall horizontally vented gas fueled equipment installed in
every dwelling, building or structure used in whole or in part for resi-
dential purposes, including those owned or operated by the Com-
monwealth and where the side wall exhaust vent termination is less
than seven (7) feet above finished grade in the area of the venting,
including but not limited to decks and porches, the following require-
ments shall be satisfied:

1.

INSTALLATION OF CARBON MONOXIDE DETECTORS. 

At

the time of installation of the side wall horizontal vented gas
fueled equipment, the installing plumber or gasfitter shall
observe that a hard wired carbon monoxide detector with an
alarm and battery back-up is installed on the floor level where
the gas equipment is to be installed. In addition, the installing
plumber or gasfitter shall observe that a battery operated or
hard wired carbon monoxide detector with an alarm is installed
on each additional level of the dwelling, building or structure
served by the side wall horizontal vented gas fueled equipment.
It shall be the responsibility of the property owner to secure the
services of qualified licensed professionals for the installation of
hard wired carbon monoxide detectors

a.

In the event that the side wall horizontally vented gas
fueled equipment is installed in a crawl space or an attic,
the hard wired carbon monoxide detector with alarm and
battery back-up may be installed on the next adjacent floor
level.

b.

In the event that the requirements of this subdivision can
not be met at the time of completion of installation, the
owner shall have a period of thirty (30) days to comply with
the above requirements; provided, however, that during
said thirty (30) day period, a battery operated carbon mon-
oxide detector with an alarm shall be installed.

2.

APPROVED CARBON MONOXIDE DETECTORS. 

Each car-

bon monoxide detector as required in accordance with the
above provisions shall comply with NFPA 720 and be ANSI/UL
2034 listed and IAS certified.

3.

SIGNAGE. 

A metal or plastic identification plate shall be perma-

nently mounted to the exterior of the building at a minimum
height of eight (8) feet above grade directly in line with the
exhaust vent terminal for the horizontally vented gas fueled
heating appliance or equipment. The sign shall read, in print
size no less than one-half (1/2) inch in size, "

GAS VENT

DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUC-
TIONS

".

4.

INSPECTION. 

The state or local gas inspector of the side wall

horizontally vented gas fueled equipment shall not approve the
installation unless, upon inspection, the inspector observes car-
bon monoxide detectors and signage installed in accordance
with the provisions of 248 CMR 5.08(2)(a)1 through 4.

Improper installation in an ambient below 32ºF (0.0° C) could create
a hazard, resulting in damage, injury or death.

Summary of Contents for GY8S*DH

Page 1: ...OF SECTIONS SAFETY 1 DUCTWORK 4 FILTERS 8 GAS PIPING 8 ELECTRICAL POWER 9 TWINNING AND STAGING 12 VENT SYSTEM 14 SAFETY CONTROLS 19 START UP AND ADJUSTMENTS 20 WIRING DIAGRAM 27 LIST OF FIGURES Combus...

Page 2: ...s from combustible materials as listed under Clearances to Combustibles in Table 1 Provide clearances for servicing ensuring that service access is allowed for both the burners and blower These models...

Page 3: ...other cleaning tools 2 Soap powders bleaches waxes or other cleaning com pounds plastic items or containers gasoline kerosene ciga rette lighter fluid dry cleaning fluids or other volatile fluid 3 Pai...

Page 4: ...connec tors are designed to be connected to the rectangular duct under the floor and sealed Refer to the instructions supplied with the duct con nector for proper installation Refer to the separate a...

Page 5: ...in Residential and Modular Home duct designs IMPORTANT If the supply air duct is being connected to the furnace without the use of an accessory duct connector then a transition duct must be installed...

Page 6: ...ld be sealed to prevent air leakage The sheet metal should be cross hatched to eliminate any popping of the sheet metal when the indoor fan is energized On all installations without a coil a removable...

Page 7: ...T OF FURNACE 1 MAX BETWEEN ROD BACK OF FURNACE SUPPORT BRACKET FIGURE 4 Dimensions FRONT LEFT SIDE RIGHT SIDE FRONT FRONT BOTTOM IMAGE TOP IMAGE A B 40 3 4 20 31 1 8 5 3 4 2 1 2 28 1 2 1 1 8 7 3 8 A C...

Page 8: ...d in the duct system using an external duct filter box attached to the furnace plenum Any branch duct rectan gular or round duct attached to the plenum must attach to the vertical plenum above the fil...

Page 9: ...the body of the gas valve will damage the valve causing improper oper ation and or the valve to leak LoNOx furnaces requiring propane LP gas must have the LoNOx screens removed prior to installation...

Page 10: ...field supplied thermostat by following the instructions that come with the thermostat With the thermostat set in the OFF position and the main electrical source disconnected connect the thermostat wi...

Page 11: ...24 Volt Common Optional w Batteries BN11C01124 DP11C40124 PSC FURNACE CONTROL SINGLE STAGE AIR CONDITIONING BN11C00124 BP11C50124 PP11C70224 THERMOSTAT THERMOSTAT THERMOSTAT Single Stage A C w Single...

Page 12: ...11 If furnace staging is desired with two single stage furnaces on a com mon duct where the gas burner on the first furnace operates on W1 and the gas burner on the second furnace operates on W2 then...

Page 13: ...winning func tion of this board ensures that both blowers turn on and off simulta neously and operate on the same blower speed Even when only one furnace is supplying heat both furnace blowers must ru...

Page 14: ...ceeding 45 degrees A vent system having not more than one 60 degree offset is permitted The vent system must be attached to the flue collar with a minimum of two 2 mechanical fasteners such as screws...

Page 15: ...provided by the manufacturer of the power vent This unit may be horizontally vented using 4 10 2 cm diameter pipe with a minimum length of 4 5 feet 1 37 m and a maximum length of 34 5 feet 10 82 m wit...

Page 16: ...pwards and be supported to prevent sagging The vent system may be supported by the use of clamps or hangers secured to a permanent part of the structure every four 4 ft 1 22 m FAN ASSISTED COMBUSTION...

Page 17: ...4 An automatically operated damper or automatically adjustable lou vers shall be interlocked so that the main burner cannot operate unless either the damper or the louver is in the fully open position...

Page 18: ...d Ambient Combustion Air GABLE VENT GAS VENT SOFFIT VENT VENTILATED ATTIC TOP ABOVE INSULATION OPTIONAL INLET a OUTLET AIR a VENTILATED CRAWL SPACE GAS WATER HEATER VENTILATED ATTIC TOP ABOVE INSULATI...

Page 19: ...reset control that provides over temperature protection due to reduced airflow This may be caused by 1 Dirty filter 2 If the indoor fan motor should fail 3 Too many supply or return registers closed o...

Page 20: ...gth 2 pieces of 1 8 0 3 cm tubing that are 4 10 0 cm in length a 1 8 0 3 cm tee and a 1 8 0 3 cm adapter to connect the U tube manometer or the digital pressure measur ing equipment to the gas valve p...

Page 21: ...at the gas meter times a barometric pressure and temperature correction factor of 0 960 times 3600 then divided by the time it took to measure 0 10 m3 of gas from the gas meter For Propane LP Gas mul...

Page 22: ...E The regulated outlet pressures both low and high have been calibrated at the factory Additional pressure adjustment should not be necessary If adjustment is necessary set to the following specifica...

Page 23: ...are as follows LED will turn on for 1 4 second and off for 1 4 second This pattern will be repeated the number of times equal to the code For example six on flashes equals a number 6 fault code All fl...

Page 24: ...ide heat for the house NOTE If a flame is detected the control flashes the LED for 1 8 of a second and then enters a flame stabilization period DIAGNOSTIC FAULT CODE STORAGE AND RETRIEVAL The control...

Page 25: ...1493 1430 1373 1304 1199 1089 967 816 699 44 2 42 3 40 5 38 9 36 9 33 9 30 8 27 4 23 1 19 8 100 1200 B 29 3 34 0 B High 1710 1650 1580 1510 1420 1330 1260 1160 1090 930 48 4 46 7 44 7 42 8 40 2 37 7 3...

Page 26: ...lowing example Example For a 60 000 BTUH 38 06 kW furnace operating on high speed blower it is found that total system static is 0 58 w c To deter mine the system airflow complete the following steps...

Page 27: ...268894 UIM A 0407 Unitary Products Group 27 SECTION X WIRING DIAGRAM FIGURE 30 Wiring Diagram 268834...

Page 28: ...o change without notice Printed in U S A 268894 UIM A 0407 Copyright by York International Corp 2007 All rights reserved Supersedes 167253 UIM C 0706 Unitary 5005 Norman Product York OK Group Drive 73...

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