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035-20499-001 Rev. B (1004)

2

Unitary Products Group

SPECIFIC SAFETY RULES AND PRECAUTIONS

1.

Only Natural gas or Propane (LP) gas are approved for use with
this furnace. Refer to the furnace rating plate or Section IV of
these instructions.

2.

Install this furnace only in a location and position as specified in
SECTION I of these instructions.

3.

A gas-fired furnace for installation in a residential garage must be
installed as specified in SECTION I of these instructions.

4.

Provide adequate combustion and ventilation air to the furnace
space as specified in SECTION VI of these instructions.

5.

Combustion products must be discharged outdoors. Connect this
furnace to an approved vent system only, as specified in SEC-
TION VI of these instructions.

6.

Tests for gas leaks as specified in SECTION IX of these instruc-
tions.

7.

Always install the furnace to operate within the furnace’s intended
temperature rise range. Only connect the furnace to a duct system
which has an external static pressure within the allowable range,
as specified on the furnace rating plate.

8.

When a furnace is installed so that supply ducts carry air circulated
by the furnace to areas outside the space containing the furnace,
the return air shall also be handled by duct(s) sealed to the fur-
nace casing and terminating outside the space containing the fur-
nace.

9.

The furnace is not to be used for temporary heating of buildings or
structures under construction.

10. When installed in a Non-HUD-Approved Modular Home or building

constructed on-site, combustion air shall not be supplied from
occupied spaces.

11.

The size of the unit should be based on an acceptable heat loss
calculation for the structure. ACCA, Manual J or other approved
methods may be used.

SAFETY REQUIREMENTS

This furnace should be installed in accordance with all national
and local building/safety codes and requirements, local plumbing
or wastewater codes, and other applicable codes. In the absence
of local codes, install in accordance with the National Fuel Gas
Code ANSI Z223.1/NFPA 54, National Fuel Gas Code, and/or
CAN/CGA B149.1 Natural Gas and Propane Installation Code
(latest editions). Furnaces have been certified to the latest edition
of standard ANSI Z21-47 • CSA 2.3.

Refer to the unit rating plate for the furnace model number, and
then see the dimensions page of this instruction for return air ple-
num dimensions in Figure 1. The plenum must be installed
according to the instructions.

Provide clearances from combustible materials as listed under
Clearances to Combustibles.

Provide clearances for servicing ensuring that service access is
allowed for both the burners and blower.

These models 

ARE NOT 

CSA listed or approved for installation

into a 

HUD Approved Modular Home

 or a 

Manufactured

(Mobile) Home

.

This furnace is not approved for installation in trailers or recre-
ational vehicles.

Failure to carefully read and follow all instructions in this
manual can result in furnace malfunction, death, personal
injury and/or property damage.

Furnaces for installation on combustible flooring shall not be
installed directly on carpeting, tile or other combustible material
other than wood flooring.

Check the rating plate and power supply to be sure that the elec-
trical characteristics match. All models use nominal 115 VAC, 1
Phase, 60-Hertz power supply. DO NOT CONNECT THIS APPLI-
ANCE TO A 50 HZ POWER SUPPLY OR A VOLTAGE ABOVE
130 VOLTS.

Furnace shall be installed so the electrical components are pro-
tected from water.

Installing and servicing heating equipment can be hazardous due
to the electrical components and the gas fired components. Only
trained and qualified personnel should install, repair, or service
gas heating equipment. Untrained service personnel can perform
basic maintenance functions such as cleaning and replacing the
air filters. When working on heating equipment, observe precau-
tions in the manuals and on the labels attached to the unit and
other safety precautions that may apply.

These instructions cover minimum requirements and conform to
existing national standards and safety codes. In some instances
these instructions exceed certain local codes and ordinances,
especially those who have not kept up with changing residential
and non-HUD modular home construction practices. These
instructions are required as a minimum for a safe installation.

COMBUSTION AIR QUALITY 

(LIST OF CONTAMINANTS)

The furnace will require 

OUTDOOR AIR

 for combustion when the fur-

nace is located in any of the following environments.

Restricted Environments 

Commercial buildings 

Buildings with indoor pools 

Furnaces installed in laundry rooms 

Furnaces installed in hobby or craft rooms 

Furnaces installed near chemical storage areas 

Chemical Exposure 

The furnace will require 

OUTDOOR AIR

 for combustion when the fur-

nace is located in an area where the furnace is being exposed to the fol-
lowing substances and / or chemicals.

Permanent wave solutions 

Chlorinated waxes and cleaners 

Chlorine based swimming pool chemicals 

Water softening chemicals 

De-icing salts or chemicals 

Carbon tetrachloride 

Halogen type refrigerants 

Cleaning solvents (such as perchloroethylene) 

Printing inks, paint removers, varnishes, etc. 

Hydrochloric acid 

Cements and glues 

Antistatic fabric softeners for clothes dryers 

Masonry acid washing materials 

When outdoor air is used for combustion, the combustion air intake pipe
termination must be located external to the building and in an area
where there will be no exposure to the substances listed above.

FIRE OR EXPLOSION HAZARD
Failure to follow the safety warnings exactly could result in serious
injury, death or property damage.
Never test for gas leaks with an open flame. Use a commercially
available soap solution made specifically for detection of leaks to
check all connections. A fire or explosion may result causing prop-
erty damage, personal injury or loss of life.

Summary of Contents for PV9

Page 1: ...des TABLE OF CONTENTS SAFETY 1 DUCTWORK 3 FILTERS 6 GAS PIPING 6 ELECTRICAL POWER 8 COMBUSTION AIR AND VENT SYSTEM 9 CONDENSATE PIPING 16 SAFETY CONTROLS 16 START UP AND ADJUSTMENTS 17 WIRING DIAGRAM...

Page 2: ...tional vehicles Failure to carefully read and follow all instructions in this manual can result in furnace malfunction death personal injury and or property damage Furnaces for installation on combust...

Page 3: ...is required for passage to the front when servicing or for inspection or replacement of flue vent connections In all cases accessibility clearances shall take precedence over clear ances for combustib...

Page 4: ...ABLES 2 AND 3 are to be used as a guide only to help the installer determine if the duct sizes are large enough to obtain the proper air flow CFM through the furnace TABLES 2 and 3 ARE NOT to be used...

Page 5: ...rn End 5 Be sure to seal the furnace to plenum connections to prevent air leakage Refer to Figure 1 for unit and plenum dimensions Attic installations must meet all minimum clearances to combustibles...

Page 6: ...28 27 25 2000 57 C 16 x 25 41 x 64 20 x 25 51 x 64 120 112 2000 35 14 32 80 2000 57 D 2 16 x 25 2 41 x 64 22 x 25 56 x 64 All installations must have a filter installed Toe Plate Removable Rectangula...

Page 7: ...4 National Fuel Gas Code or in Canada CAN CGA B149 1 00 Natural Gas and Propane Installation Code HIGH ALTITUDE PRESSURE SWITCH CONVERSION For installation in locations where the altitude is less than...

Page 8: ...furnace s control system requires correct polarity of the power supply and a proper ground connection Refer to Figure 6 IMPORTANT The power connection leads and wiring box may be relo cated to the le...

Page 9: ...hese instructions IMPORTANT The VENT SYSTEM must be installed as specified in these instructions for Residential and Non HUD Modular Homes The sealed combustion air vent system is the only configurati...

Page 10: ...is as follows 1 Cut piping to the proper length beginning at the furnace 2 Deburr the piping inside and outside 3 Chamfer bevel the outer edges of the piping 4 Dry fit the vent piping assembly from th...

Page 11: ...1 US Installation2 A Clearance above grade veranda porch deck or balcony 12 inches 30 cm 12 inches 30 cm B Clearance to window or door that may be opened 6 inches 15 cm for applications 10 000 Btuh 3k...

Page 12: ...bustion air systems must be installed so the vent and the combustion air pipes terminate in the same atmospheric zone Refer to Figures 13 or 14 VENTING MULTIPLE UNITS Multiple units can be installed i...

Page 13: ...STION AIR Combustion air is supplied through a PVC or ABS pipe that is connected to the PVC coupling attached to the burner box and is terminated in a ventilated attic or crawl space The combustion ai...

Page 14: ...ion smaller than 0 25 6 4 mm 3 A manually operated damper or manually adjustable louvers are not permitted for use 4 A automatically operated damper or automatically adjustable lou vers shall be inter...

Page 15: ...w usage Follow all notes procedures and required materials in the SEALED COMBUS TION AIR SUPPLY section in these instructions when installing the combustion air pipe from the unit and into a ventilate...

Page 16: ...densate sump pump must be approved for use with acidic condensate CONDENSATE DRAIN TRAP AND DRAIN FREEZE PROTECTION Special precautions MUST be made if installing furnace in an area which may drop bel...

Page 17: ...bing 2 pieces of 4 10 cm length x 1 8 0 3 cm diameter tubing 1 5 16 0 8 cm tee 1 5 16 0 8 cm x 1 8 0 3 cm reducing coupling 1 1 8 0 3 cm adapter 1 Dwyer Manometer These items are required in order to...

Page 18: ...ivided by the time it took to measure 2 cubic ft 0 0566 m3 of gas from the gas meter For Propane LP Gas multiply the Heat content of the gas MJ m3 or Default 93 14 times 0 00283 m3 of gas measured at...

Page 19: ...as shown in Figure 24 The procedure below is used to adjust either the high fire manifold pressure or the low fire manifold pressure IMPORTANT The cap for the pressure regulator must be removed entir...

Page 20: ...Heating and Cooling Airflow The heating and the cooling airflows are preset at the factory The heat ing airflow is set to the maximum CFM The cooling airflow is set to pro vide 90 percent of the maxi...

Page 21: ...all for cooling the motor will ramp up to 63 of full capacity and will stay there for 90 seconds then will ramp up to full capacity At the end of the cooling cycle the motor will ramp down to 63 of fu...

Page 22: ...4 1880 1250 53 2 35 4 A C 1560 1010 44 2 28 6 1620 1030 45 9 29 2 C B 1470 940 41 6 26 6 1500 960 42 5 27 2 B C 1370 890 38 8 25 2 1410 880 39 9 24 9 D B 1460 930 41 3 26 3 1490 920 42 2 26 1 C A 125...

Page 23: ...the airflow table i e 0 20 w c 50 Pa 0 60 w c 150 Pa etc the system airflow cor responds to the intersection of the ESP column and Model Blower Speed row TABLE 16 Filter Performance Pressure Drop Inc...

Page 24: ...ed in U S A 035 20499 001 Rev B 1004 Copyright by York International Corp 2004 All rights reserved Supersedes 035 20499 001 Rev A 0904 Unitary 5005 Norman Product York OK Group Drive 73069 SECTION X W...

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