Unitec SSA-003, Manual

Page 1: ...p operation and maintenance 9 1 Set up 9 1 1 Way of set up and flow sequence 9 1 2 The place and conditions where the machine is placed 10 2 Operation 11 2 1 Flow of cutting 11 2 2 Operation panel 12 2 3 Datum selection 13 2 4 Cutting mode 14 2 5 Parameter set up 27 2 6 Way of operations and flow 38 2 7 Way to load and unload the longitudinal knife assembly 40 2 8 way of adjustment to cut differen...

Page 2: ...detected 44 3 5 Mark sensor failed 45 3 6 Paper is too narrow 45 3 7 Bad paper feeding 46 4 After care 47 4 1Warranty 47 4 2 Maintenance service 47 4 3 Units with specified replacement periods 47 5 System troubleshooting analysis 48 PDF 文件使用 pdfFactory Pro 试用版本创建 www fineprint cn ...

Page 3: ...achine in order to avoid being rolled into it 3 Do not touch the electric points and the loops with wet hand 4 When to stop use of the machine please cut off the power 5 In case of an abnormality with the machine cut off the power directly 6 Please contact with the dealer when there is any question about the way of operation or work 7 In case of a failure with the machine please contact with the d...

Page 4: ...limit Both fixing and lock covers are set to prevent any tools and clothes from being rolled into the machine due to carelessness of the operator Never do operation when the covers are opened Once the lock cover is opened the machine will stop moving right away 2 1 2 Lock cover fixing cover upper cover switch of lock cover left side cover PDF 文件使用 pdfFactory Pro 试用版本创建 www fineprint cn ...

Page 5: ...f warning take care of being clamped take care of cutter edge take care of cutter edge take care of cutter edge take care of electric shock Chapter 2 General In this chapter the information related to card cutting machine is recorded PDF 文件使用 pdfFactory Pro 试用版本创建 www fineprint cn ...

Page 6: ... in double rubbing way Size of paper A3 320 480mm SRA3 320 450mm A3 297 420mm Thickness of paper 0 20mm 180g m 0 35mm 350g m Paper nature Common paper quality paper photo paper Cutting speed For name cards about 100pcs min Cutting size Longitudinal 55 or 54 mm and 89 or 85 89 90 95 mm Horizontal 40 250mm adjustable Volume of paper Maximum 12pcs about 0 35mm thick for name cards or total thickness ...

Page 7: ...th the machine Please confirm the accessories below at unpacking No Item Quantity Remark 1 Instruction 1 2 Name card case 2 For collecting name cards 3 3 column longitudinal knife assembly 1 89mm or 85 90 95mm 4 5 column longitudinal knife assembly 1 55mm or 54mm 5 Synchronous belt 1 6 Upper paper rubbing wheel 1 PDF 文件使用 pdfFactory Pro 试用版本创建 www fineprint cn ...

Page 8: ...ft side cover right side cover operation panel upper cover paper feeding tray paper feeding wheel with double rubbing power switch frontal cover power wire lock nut paper thickness adjustment needle left paper guide plate PDF 文件使用 pdfFactory Pro 试用版本创建 www fineprint cn ...

Page 9: ...and flow sequence 1 Take the machine out of the package 2 Place it on a safe solid fixed and stable working table release both hands at the same time 3 Insert the waste paper collecting case from the back and make it placed neatly insert it in completely and let it touched with the magnetic switch 4 Put on the card collecting case 5 Make the ground wire grounded surely in order to eliminate the st...

Page 10: ...ctronic elements a failure may occur with it if used in the place as below Direct sunshine Mists often happen Wetted Available with fire Easily made wet by water Close to a cold warm house Available with vibration Please do not have any other plugs inserted in the socket used specially for the machine Use a static electricity preventing cover and a humidifier for the place where the static electri...

Page 11: ... switch Press Start key and after one idle movement put a printed testing paper on the paper feeding tray Adjust the right left positions of the paper feeding desk Cut the testing paper Cutting test finishes Reset the card selection Accurately cut without Mode selection Paper selection A3 SRA3 A3 custom PDF 文件使用 pdfFactory Pro 试用版本创建 www fineprint cn ...

Page 12: ...chine starts initiating after the power is turned on and gets into the standby state at the end of initiation The said state means the machine is not in the cutting state yet it is still at stop and the following is shown on the screen then PDF 文件使用 pdfFactory Pro 试用版本创建 www fineprint cn ...

Page 13: ...ns of datum 1 Frontal end take the utmost frontal end of the paper as the datum for cutting 2 Mark take the pre printed mark as the datum for cutting 2 3 2 Printing condition with the paper mark PDF 文件使用 pdfFactory Pro 试用版本创建 www fineprint cn ...

Page 14: ...roup with punching need to be made to order Please note the type of the rotating cutter group at order 2 4 2 Cutting mode 1 Paper size A3 320 480mm Mode 0 89 45mm use C 3 89 rotating cutter group 3 columns 9 rows total 27 cards Mode 1 89 50mm use C 3 89 rotating cutter group 3 columns 8 rows total 24 cards Mode 2 89 54mm use C 3 89 rotating cutter group 3 columns 8 rows total 24 cards Mode 3 89 90...

Page 15: ...se C 3 89 rotating cutter group 3 columns 3 rows total 9 cards 3 Paper size A3 297 420mm Mode 0 89 45mm use C 3 89 rotating cutter group 3 columns 8 rows total 24 cards Mode 1 89 50mm use C 3 89 rotating cutter group 3 columns 7 rows total 21 cards Mode 2 89 54mm use C 3 89 rotating cutter group 3 columns 7 rows total 21 cards Mode 3 89 90mm use C 3 89 rotating cutter group 3 columns 4 rows total ...

Page 16: ...he red border and the mark dimension of print size is the cards print size The black dashed and the mark dimension of the siz e is the trim size The card content should be completed within the bl ack dashed 2 4 3 Cutting format A3 Mode 0 PDF 文件使用 pdfFactory Pro 试用版本创建 www fineprint cn ...

Page 17: ...17 A3 Mode 1 A3 Mode 2 PDF 文件使用 pdfFactory Pro 试用版本创建 www fineprint cn ...

Page 18: ...18 A3 Mode 3 A3 Mode 4 PDF 文件使用 pdfFactory Pro 试用版本创建 www fineprint cn ...

Page 19: ...19 A3 Mode 5 A3 Mode 6 PDF 文件使用 pdfFactory Pro 试用版本创建 www fineprint cn ...

Page 20: ...20 SRA3 Mode 0 SRA3 Mode 1 PDF 文件使用 pdfFactory Pro 试用版本创建 www fineprint cn ...

Page 21: ...21 SRA3 Mode 2 SRA3 Mode 3 PDF 文件使用 pdfFactory Pro 试用版本创建 www fineprint cn ...

Page 22: ...22 SRA3 Mode 4 SRA3 Mode 5 PDF 文件使用 pdfFactory Pro 试用版本创建 www fineprint cn ...

Page 23: ...23 A3 Mode 0 A3 Mode 1 PDF 文件使用 pdfFactory Pro 试用版本创建 www fineprint cn ...

Page 24: ...24 A3 Mode 2 A3 Mode 3 PDF 文件使用 pdfFactory Pro 试用版本创建 www fineprint cn ...

Page 25: ...25 A3 Mode 4 A3 Mode 5 PDF 文件使用 pdfFactory Pro 试用版本创建 www fineprint cn ...

Page 26: ...26 custom mode use C 3 XX rotating cutter group paper width 297 320mm custom mode use C 5 XX rotating cutter group paper width 320 480mm PDF 文件使用 pdfFactory Pro 试用版本创建 www fineprint cn ...

Page 27: ... paper need to be automatically cut in once time In the standby state press key to increase the pieces and key to decrease the pieces 2 5 2 Set up of paper In the standby state when Menu set key is pressed the screen will show When Enter key is pressed the screen will show Press or key to select Press Enter or Exit key to return to the standby state paper card option system option setting loaded A...

Page 28: ...gth compensation Column number of card Row number of card Length from the frontal end of the paper to the first cutting Length from the mark to the first cutting Gutter Compensation for the card in the last row Compensation for the card in the last second row Datum selection PDF 文件使用 pdfFactory Pro 试用版本创建 www fineprint cn ...

Page 29: ...s pressed the screen will show Press or key to select 54 55 85 89 90 95 mm When Menu set or Enter key is pressed the screen will show Press or key to set up 40 250mm continually pressing or key can quickly increase or decrease it same thereafter When Menu set or Enter key is pressed the screen will show Card width 55 Card length 90 mm Card length compensation 0 0 mm PDF 文件使用 pdfFactory Pro 试用版本创建 ...

Page 30: ...ll show Press or key to set up 2 25mm When Menu set or Enter key is pressed the screen will show Press or key to set up 3 25mm When Menu set or Enter key is pressed the screen will show Column number of card 5 Row number of card 5 Length from the frontal end to first cutting 10 0 mm Length from the mark to first cutting 5 0 mm PDF 文件使用 pdfFactory Pro 试用版本创建 www fineprint cn ...

Page 31: ...how Press or key to set up 0 50 0 50mm When Menu set or Enter key is pressed the screen will show Press or key to set up 0 50 0 50mm When Menu set or Enter key is pressed the screen will show Gutter 5 0 mm Compensation for the card in the last row 0 00 mm Compensation for the card in the last second row 0 00 mm Datum selection mark PDF 文件使用 pdfFactory Pro 试用版本创建 www fineprint cn ...

Page 32: ...compensation Datum selection Compensation for the card in the last row Compensation for the card in the last second row 2 5 3 4 Way to set up the cards of A3 SRA3 A3 formats In the standby state when Menu set key is pressed first and then key the screen will show When Enter key is pressed the screen will show Press or key to set up 2 0 2 0mm paper card option system option setting loaded First cut...

Page 33: ... or Enter key is pressed the screen will show Press or key to set up 2 0 2 0mm When Menu set or Enter key is pressed the screen will show Press or key to select frontal end or mark When Menu set or Enter key is pressed the screen will show Mark position compensation 0 00 mm Card length compensation 0 0 mm Gutter compensation 0 0 mm Datum selection mark PDF 文件使用 pdfFactory Pro 试用版本创建 www fineprint ...

Page 34: ...4 system option 2 5 4 1 Select the language to be used In the standby state when Menu set key is pressed and then key is pressed twice the screen will show When Enter key is pressed the screen will show Compensation for the card in the last row 0 00 mm Compensation for the card in the last second row 0 00 mm paper card option system option setting loaded PDF 文件使用 pdfFactory Pro 试用版本创建 www fineprin...

Page 35: ... select Press Enter key to return to the standby state 2 5 4 2 Width of 3 Columns cutter In the standby state when Menu set key is pressed and then key is pressed twice the screen will show When Enter key is pressed first and then key the screen will show 中文 English Language Width of 3 COL Width of 5 COL Subtotal clear PDF 文件使用 pdfFactory Pro 试用版本创建 www fineprint cn ...

Page 36: ...t key to return to the standby state 2 5 4 3 Width of 5 Columns cutter In the standby state when Menu set key is pressed and then key is pressed twice the screen will show When Enter key is pressed an d then key is pressed twice the screen will show When Enter key is pressed the screen will show Width of 3 Columns Cutter 89 mm Width of 5 Columns Cutter 55 mm PDF 文件使用 pdfFactory Pro 试用版本创建 www fine...

Page 37: ...y state when Menu set key is pressed and then key is pressed twice the screen will show When Enter key is pressed and then key is pressed twice the screen will show When Enter key is pressed the screen will show Press Enter key to clear up the sub accumulated counting and return to the standby state or press Exit key to return to the standby state Sub accumulated counting clear 0248 enter or exit ...

Page 38: ...e is restarted or press Exit key to return to the standby state 2 6 Way of operations and flow 1 Input the power When the power is turned on the machine starts initiating and gets into the standby state 2 Set up of the paper Make the paper to be cut aligned and into the paper feeding desk with the printed face upward a Paper width adjustment with the side of the paper lightly touched with the pape...

Page 39: ...a narrower paper as A4 please mount the assistant paper guide plate or remove it and keep it well for spare use micro adjusting nut of paper guide plate left paper guide plate micro adjusting nut of assistant paper guide plate assistant paper guide plate right paper guide plate 4 Set up of both right and left positions of paper Move both left and right paper guide plates to suit the paper size and...

Page 40: ... paper mode press start key and cutting upon the set size will be started The machine will automatically stop at the end of cutting and stay at the standby state Press the key again to start another cutting At the end of cutting the whole flow finishes Please turn off the power 2 7 Way to load and unload the longitudinal knife assembly 2 7 1 Please follow the flow below when to unload the assembly...

Page 41: ...Take the out from the side of the casing 2 7 2 Please follow the flow below when to load the assembly Put the assembly in obliquely through the long hole on the counter operational surface and mount it neatly Make sure of the gears to be completely matched Fix the 4 fixing screws Put on the top cover Turn on the power and see if there is an abnormal sound oblong hole gears Screw PDF 文件使用 pdfFactor...

Page 42: ...ker than 250g or 0 25mm Loosen the lock nut Rotating the needle to direction by cross screwdriver It s 0 02mm thickness corresponding to each space Tighten the lock nut B If cutting paper that thinner than 250g or 0 25mm Loosen the lock nut Rotating the needle to direction by cross screwdriver It s 0 02mm thickness corresponding to each space Tighten the lock nut PDF 文件使用 pdfFactory Pro 试用版本创建 www...

Page 43: ... A Settle it upon the way below in case of internal paper jamming Turn off the power Remove the top cover Remove the longitudinal cutter assembly and take out the jammed paper Put the top cover back on Turn on the power and press start key Confirm the jammed paper and chips have been taken out Turn off the power Open the top cover Mount the assembly Put on the top cover Turn on the power and see i...

Page 44: ...e long blade work press once for each cuting Press Exit to Exit Restart the machine after the settlement upon A internal paper jamming in 3 2 settlement of paper jamming 3 4 Black Mark not detected Reason In the mark detection mode the mark is not printed or does not conform the set requirement When the LCD shows Black Mark not detected Press Enter the LCD will show Press to forward paper Press to...

Page 45: ...r each cuting Press Exit to Exit Use the frontal end datum detection Or use white paper under the mark detection mode 3 6 Paper is too narrow Reason In the mark detection mode non white paper is used When the LCD shows Mark sensor failed Press Enter the LCD will show Press to forward paper Press to afterward paper press once for each step Press Enter to make long blade work press once for each cut...

Page 46: ...mall or too big size of paper Too many papers are placed No more than 3mm and no more over the red line Excessively rolled paper Please do not use the paper shown above or else bad paper feeding bad cutting non aligned paper etc failures would occur Can not use Laterally rolled paper Can use Longitudinally rolled paper but the rolled degree is limited within 5mm and the rolled portion must be made...

Page 47: ...whichever comes first 4 2 Maintenance service Repairs are made free of charge for 6 months after purchase or cutting of 500 000 times whichever comes first The rotary blade and long blade are repaired free of charge up to a paper cut count of 1000 000 times 4 3 Units with specified replacement periods Long blade Generally should be replaced after cutting approximately 1000 000 times Rotary blade G...

Page 48: ...tary Blade direction Switch on the power open the machine Voltage range 90v 260v Spread the paper tray Move the paperboard to match the paper size Revolve the left nut in order to the adjust the paper elasticity Do not too tight the printed card paper s first column cutting place shall align at the triangle mark Press the Model changeover key to find the right cutting specifications then press the...

Page 49: ... or dew we also shall confirm the printed content According to the deviation size to adjust If the error is forward gradually like the first card is 0 2mm the second is 0 4mm but the third is 0 6mm and so on we shall adjust the groove compensation Press the Set parameter key to find the Gutter compensation then press the key A3 press to reduce 0 2mm If the card is backward deviation like the first...

Page 50: ...oosen the two black screws take apart the left cover then loosen the screw which on the Rotary blade s fixed bracket Then unscrew the screws which on the bottom left to adjust the angle If the card was left inclined move the screw like a counter clockwise If the card was right inclined move the screw like a clockwise 2 Change the two parts 1 How to change the Rotary blade Standing in the switch di...

Page 51: ...eft cover When set up we must put on the left cover first then clock the inside screws 3 Replaced the Long blade assembly Switch off the power and take off the the head cover remove the left and right side cover Dismantle the long blade shields motor fixed frame and travel switch Then tear down the left and right bracket and the under fixed screws by six concern screwdriver pull out the wire hold ...

Page 52: ... eccentric wheel triangle travel switch and motor fixed frame motor shield successfully Then insert the wire 5 Stripper pad exchange Use the _ screwdriver to move the rubber roller to another side then lift put out the rubber roller take off the leather exchange a new leather the bearing side should be align at the rubber roller s connector 6 How to change the give paper round Open the head cover ...

Page 53: ...er pointer Then move the pointer like a anticlockwise by screwdriver the pointer is in the dead center by factory setting every turn increase by 0 25 mm According to the paper thickness to find the right number then clocked the screws On the contrary when it just enter into 2or 3 pieces at once we shall move the pointer like clockwise then do like the above method 2 When press the start key but th...

Page 54: ...ade failed cutting when the machine start Reason the triangle iron is not match the travel switch s groove or it insert too less Method open the right cover loosen the the travel switch bracket s screws push down the switch to make sure the triangle iron is match the groove more than two thirds 6 When the long blade is working but the paper can not cut and the boundary shows fail cutting it s beca...

Page 55: ...osition 9 If the machine can not test the black mark In the black mark test model the paper composing may not print as the instruction or the clour is not too deep So the paper composing shall be printed according to the instruction If it was A4 model the black mark must align at the triangle mark it will be find at the paper tray 10 The trouble with the senor this situation just come from the bla...