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INTRODUCTION

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do three things: 1) Install it properly; 2) Operate it correctly; and 3) Maintain it regularly. The purpose of this manual is to 
help you do all three.

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This pellet stove, when installed, must be electrically grounded in accordance with local codes, or in the absence of local 
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to current national and local building codes as a freestanding room heater. It is also approved as a mobile home heater 
which is designed for connection to an outside combustion air source.

The stove will not operate using natural draft or without a power source for the blower systems and fuel feed system and 
must not be burned with any type of coal (see 

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).

                
Any blockage of the air supply to or from the stove will seriously degrade its performance and will be evidenced by a smok-
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  K<=((75 #   
eventually cut off the combustion air supply.

Commercial and industrial installations of these pellet stoves should not be used since operational control is often not well 
managed in these settings. 

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Model: __

5040                              

______               

Style: ____________________________
Serial Number:_____________________

Purchase Date: ____________________

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      ___________________

 

 

      ___________________

2'1-9.1"3.-31

To receive full warranty coverage, you will need 
to  show  evidence  of  the  date  you  purchased 
your  stove.  We  suggest  that  you  attach  your 
            
on the left, so that you will have all the informa-
tion you need in one place should the need for 
service or information occur.

All manuals and user guides at all-guides.com

Summary of Contents for Economy Series

Page 1: ...R S MANUAL 1 22 3 3 C S S U COMPANY U NITED STATES STOV E United States Stove Company 227 Industrial Park Road P O Box 151 South Pittsburg TN 37380 852010 All manuals and user guides at all guides com...

Page 2: ...of coal see 9 Any blockage of the air supply to or from the stove will seriously degrade its performance and will be evidenced by a smok K 0 L K 75 eventually cut off the combustion air supply Commer...

Page 3: ...ernative Heat Main Heat Source Decoration Cost Other _________________________ What was the determining factor for purchasing your new appliance _______ I have read the owner s manual that accompanies...

Page 4: ...6 6 Fold Here United States Stove Company P O Box 151 South Pittsburg TN 37380 Fold Here PLACE STAMP HERE All manuals and user guides at all guides com...

Page 5: ...t least twice a year for any build up of soot or creosote Never try to repair or replace any part of the stove unless instructions are given in this manual All other work should be done by a trained t...

Page 6: ...f Stove Runs Out Of Pellets 13 Refueling 13 US Stove Maintenance Tool 13 Shutdown Procedure 13 0 Optional Thermostat 14 Thermostat Installation 14 7 8 Operating Safety Precautions 15 2 Ash Removal 16...

Page 7: ...0588 8 6 A8EQ 0 by 28 deep The stove must be placed on a continuous grouted 7 Z Y A 5 9 8 68 AE 8 AEA AE 5 A AE 80 E8 Q Z to prevent the possibility of embers falling through to the combustible Y Y 6...

Page 8: ...air is eas ily available to the air inlet A closeable outside air register can be used in tightly insulated homes A Y Y D X 5 G 9 6 Z instructions provided by the vent manufacturer especially when pa...

Page 9: ...reduce the possibility of smoke spillage in the event of a loss of negative pressure 6 Attach cap and seal outside wall thimbles with non hardening waterproof mastic F ermination should not be located...

Page 10: ...eal nail heads with non hardening water proof mastic 3 Apply non hardening waterproof mastic where the storm Y Y Mobile home installations must use a spark arrester 3 D 1 F 2 1 1 2 Adapters are availa...

Page 11: ...the center branch of the tee is level with the center of the hole in the masonry as shown 0 5 Install and seal the top plate from step 3 with non hardening mastic Slip the storm collar over the pipe a...

Page 12: ...should be Z cian Always route the electrical cord so that it will not come in contact with any hot part of the stove 2 2 X9 2 3 2 2 7 938 ZH 0 2 9 9 1 This unit must be grounded to the steel chassis...

Page 13: ...ar graph A the A operating at setting 1 and watch the bar graph lowest setting approx 0 9 pounds per hour setting When the 1 4 lights are illuminated on the bar graph the low feed rate is at its highe...

Page 14: ...more than 8 3 add pellets to the burnpot by hand 8 3 0 0 A dangerous condition could result 9 G 3 9 2 0 b Press Power button Make sure light is on c The damper should be completely closed or open no m...

Page 15: ...wers will continue to oper K 1 9 X Z G 2 In case of a malfunctioning convection blower the high temperature thermodisc will automatically shut down the auger preventing the stove from overheating On s...

Page 16: ...gs When warm enough it will switch to the 1 or low setting The room air blower will also slow to its lowest speed 5 initially set When the house cools below the thermostat setting the stove will switc...

Page 17: ...rks to escape 9 m 3 n Do not abuse the door glass by striking slamming or similar trauma Do not operate the stove with the glass removed cracked or broken o If the stove is installed in a room without...

Page 18: ...e sure the burnpot is level and pushed all the way in if the collar on the burnpot attached to the fresh air tube is not pushed back to meet the K D 992 9 If a vacuum is used to clean your unit we sug...

Page 19: ...de panel The convection blower is on the left fac ing stove and the combustion blower is on the right When cleaning be careful not to dislodge balancing clip on convection blower or to bend fan blades...

Page 20: ...e chimney detach the vent at the combustion blower transition where it is attached to the blower 22 3 3 2 39 Use this as a guide under average use conditions Gasket around door and door glass should b...

Page 21: ...the Molex connector F 6 With the stove on check to see if the combustion blower is running If it is not you will need to check for power going to the combustion blower It should be a full cur rent If...

Page 22: ...auger bushing Next remove the two nuts that hold the top auger biscuit in Then rotate the bottom end of the auger shaft up towards you until you can lift the shaft out of the stove After you have remo...

Page 23: ...board is not sending power to the igniter Check the voltage going to the igniter during startup It should be a full current If the voltage is lower than full cur rent check the wiring If the wiring ch...

Page 24: ...ee the auger shaft Gently lift the auger shaft straight up so that the end of the auger shaft comes up out of the bottom auger bushing Next remove the two nuts that hold the top auger biscuit in Then...

Page 25: ...ake sure the times match the auger timing chart If the auger motor runs constantly the board is bad 8 Combustion blower is not spinning fast enough Test the RPM on the blower after the blades have bee...

Page 26: ...ap proved for United States Stove Company pellet stoves If there are signs of other types of fuel being used stop using them immediately 4 Power surge or brown out situation A power surge spike or vo...

Page 27: ...RED IGNITOR HOPPER SWITCH PURPLE AUGER MOTOR WHITE WHITE WHITE HIGH TEMP THERMODISC GROUND PURPLE BLACK WHITE ORANGE ORANGE BLUE PINK YELLOW RED GRAY GRAY WHITE WHITE COMBUSTION BLOWER CONVECTION BLO...

Page 28: ...CONTROL PANEL A E 101 COMBUSTION BLOWER F CONVECTION BLOWER A E 033A 9 E8 C M 013 988 C G 050 DOOR GLASS C D 031 988 E95 C D 050 9 A 4 VA GOLD LEGS OPTIONAL A CLG 22 8 89 A EA C E IGN 8 A6 8 A 6 C E 9...

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