United States Stove Clayton CL1660E, Owner'S Installation And Operation Manual

Page 1: ...TRUCTIONS This unit is certified UL 391 R2014 NOT FOR USE IN A MOBILE HOME United States Stove Company 227 Industrial Park Rd South Pittsburg TN 37380 852858B 3002G U S ENVIRONMENTAL PROTECTION AGENCY...

Page 2: ...ource not controlled by furnace main disconnect Respect all local and national codes when installing this unit This unit is not to be connected to a chimney flue serving another appliance This unit is...

Page 3: ...t conditions this heater has been shown to deliver heat at a rate of 33 438 to 77 456 BTU hr This heater achieved a particulate emissions rate of 0 305 lbs mmBTU when tested to method CSA B415 1 10 an...

Page 4: ...dition These instructions also apply to a draft inducer if used To prevent flame or smoke spillage the slide baffle must be pulled out and the fuel loading door left cracked for 10 seconds prior to op...

Page 5: ...wing is a list of tools and materials needed to install your furnace 7 16 socket wrench 5 16 socket Best if using a power drill and a socket bit Pair of pliers or channel locks Power drill with an 1 8...

Page 6: ...ion section in this manual to ensure proper assembly installation and operation of your new furnace If installing in an area with a fan it should not be allowed to create negative pressure in the room...

Page 7: ...ront 24 L Maintenance Clearance Left 24 M Maintenance Clearance Right 24 N Maintenance Clearance Rear 36 R Q P O M L N K MAINTENANCE CLEARANCE Dimension Inch O Front 16 P Rear 2 Q Left 8 R Right 8 FLO...

Page 8: ...urnace the hot air plenum is to have a minimum height of 24 610mm if the top of the first vertical section is not flush with the top of the first horizontal section of ductwork If the top of the plenu...

Page 9: ...9 INSTALLATION ADD ON INSTALLATION...

Page 10: ...plugs to which terminal on the thermodisc 3 Remove blowers from cartons Remove junction box cover Attach clip nuts as in figure shown Install blower s and gasket s with 1 4 20 x 3 4 bolts as shown 4...

Page 11: ...ian It is recommended to connect the furnace to its own 15 amp 120 Volt circuit from the house power supply 105 C NOTE Wire leads from the distribution blower are usually BOTH BLACK Makes no differenc...

Page 12: ...ogether with fire cement Round flues are the most efficient The interior diameter of the chimney flue must be 6 A flue which is too small may cause draft problems while a large flue favors rapid cooli...

Page 13: ...a professional Make sure there are no cracks loose mortar or other signs of deterioration and blockage Have the chimney cleaned before the furnace is installed and operated When connecting the furnace...

Page 14: ...ctor and a minimum 24 gauge ventilated wall thimble which has two air channels of 1 25 4 mm each construct a wall pass through There shall be a minimum 6 152 4 mm separation area containing fiberglass...

Page 15: ...per end of the section toward the chimney Any installation with a horizontal run of furnace pipe must conform to NFPA 211 You may contact NFPA National Fire Protection Association and request the late...

Page 16: ...ame manufacturer and install the ceiling support package or wall pass through and T section package firestops where needed insulation shield roof flashing chimney cap etc Maintain proper clearance to...

Page 17: ...s or pressure treated wood 9 Manure or animal remains 10 Salt water driftwood or other previously salt water saturated materials 11 Unseasoned wood or 12 Paper products cardboard plywood or particlebo...

Page 18: ...ood has been cut for one two or even more years it is not necessarily dry if it has been stored in poor conditions Under extreme conditions it may rot instead of drying This point cannot be over stres...

Page 19: ...e s enough air circulation while curing the furnace DO NOT connect your furnace to the duct work during this curing process The odors could be smelled during the 3 or 4 first fires Never start your fu...

Page 20: ...ason to determine if a creosote build up has occurred If creosote has accumulated 3mm or more it should be removed to reduce the risk of a chimney fire We strongly recommend that you install a magneti...

Page 21: ...learn the burn characteristic of you appliance and burn well seasoned wood Higher burn rates are not always the best heating burn rates after a good fire is established a lower burn rate may be a bet...

Page 22: ...2 diameter rope gasket PAINT Only clean your furnace with a dry soft cloth that will not harm the paint finish If the paint becomes scratched or damaged it is possible to give your wood furnace a bra...

Page 23: ...iance manufacturer Use of third party components will void the warranty Moisture Meter 80697 1 Wooden Knob Assembly 892767 2 Back Panel 28067 1 Gasket Flue Collar 88032 1 Door Latch C000022 23786 1 Ri...

Page 24: ...Half Firebrick 891414A 14 Blower Gasket 88127 2 Control Mounting Bracket 22140 1 Side Panel 28065 2 Cast Grate 40605 1 Cover Junction Box 80231 1 4 X 4 Junction Box 80131 1 Weldment Cabinet Top 61058...

Page 25: ...800 1 3 8 Rope Gasket Door 88033 4 25ft Feed Door Handle 89636 1 Fiber Board 892760 1 Feed Door 40499 1 Ashpan Weldment 610498 1 Handle Assembly 891098 1 Firebrick 4 1 2 X 9 Pumice 89066A 26 Front Fil...

Page 26: ...mpany ________________________________________ Telephone No ______________________________________ Stove Inspected Chimney Swept Items Replaced ____________________________________ Service 05 Date ___...

Page 27: ...27...

Page 28: ...ber which is on the nameplate attached to the stove When ordering repair parts always give the following information as shown in this list 1 The part number ________________________________ 2 The part...