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13

•DRAWINGS FOR ILLUSTRATION PURPOSES ONLY•

Installation

Please see all methods of Installation
in Appendix at the rear of this booklet.

    This is a furnace, not a free standing stove. You must
direct heated air from 12" outlet away from the furnace,
or it will not function properly.

1. This installation must be done by a qualified

heating equipment installer.

2. The installation is to be done in compliance with

National Fire Protection Association installation
standards: No. 89M, 90B, 211, 70 (National Electric
Code) and Uniform Mechanical Code 913, 6-4, in the
states where applicable. (Their code offers connecting
smoke pipe connectors into chimney with other fuel
burning appliances.)

3. Rooms large in comparison with size of the

appliances:

a) A Wood Burning Furnace needs air for  combus-

tion and circulation to house.

b) Provision must be made to make up this air and

not starve gas or oil furnace of combustion air.

c) Have "Authority Having Jurisdiction"

determine that air is of adequate makeup.     (Reference
N.F.P.A. Nos. 30 & 54, Code for Installation of Gas & Oil
Equipment)

4. Have "Authority Having Jurisdiction" to  inspect all

chimneys and installations for adequate venting and for
compliance with standard and local codes and regula-
tions regarding installation of wood burning appliances.

5. Installation of Supplemental Heat Application to

Existing Central System. (See Fig. 12 for typical instal-
lation.)

a) Place Wood Burning Furnace so that the

chimney connector will be as short as possible and
avoiding unnecessary sharp turns in the smoke pipe
connector and the installation of devices that would
create excessive resistance to the flow of flue gases.

b) Locate the Wood Burning Furnace as close as

practical to the existing central hot air heating system,
maintaining clearances as stated on the label located on
the side of the furnace.

c) Clearances from combustible materials must

be complied with as stated on the label below the fuel
door:

The installation must be made only on a noncombustible
floor.

d) Install the smoke pipe connector to the chimney

with 26-gauge pipe and elbows (to be purchased sepa-
rately), maintaining the proper clearances for the spe-
cific model. Make sure that the proper clearances as
stated on the label and earlier in this manual are
maintained. Seal the smoke pipe in the chimney with
furnace cement. (The chimney connector shall be se-
curely supported, and joints fastened with sheet metal
screws or rivets.)

e) Install 8" diameter heat pipe to plenum of the

central hot air furnace. Use 26-guage pipe and   connec-
tors (to be purchased separately). (See Fig. 13) If central
air conditioning is installed in the plenum, install heat
pipe above the air conditioning unit. Secure heat pipe
connection with supports and sheet metal screws.

f) Connect electrical supply in the electrical

junction box that is mounted on the back of the Wood
Burning Furnace. See Wiring Diagram (Fig. 11).  Re-
move the cover from electrical junction box connect
power supply wires to wires designated, using wire nuts.
The power cord supplied may be used for installation, if
permitted by local codes and regulations. If the power
cord supplied cannot be used, the power supply wiring
must be 90 degrees Centigrade in a metal cable and
should be completed by a qualified installer complying
with NFPA Standard No. 70 and local codes.

g) Optional Plenum Fan Control Switch (Part No.

11PCS) is available for installation on the plenum of
central hot air heating furnace. The purpose of this
switch is to activate the circulating fan of the central hot
air heating furnace when the temperature in the plenum
exceeds 120° Fahrenheit. The switch would activate the
fan at 120° Fahrenheit, and would shut off the circulating
fan when the temperature in the plenum is reduced to
100° Fahrenheit . This avoids overheating the plenum.

The electrical supply for operation of this fan control

switch is to be obtained from same electrical supply as
the central hot air heating system. (See Fig. 13) Follow
the instructions of the  wiring diagram (Fig. 14). Do not
make connections across Limit Control in the furnace.

Make electrical connections in electrical junction

box presently mounted on the furnace. Make electrical
connections in accordance with NFPA Standard No. 70
and local codes in the power supply junction box (See
Fig. 14). The wiring to complete the connections should
be 18 AWG minimum copper and 90° Centigrade in a
cable.

Unit to Combustible:
Front: 48"
Back: 30"
Sides: 12"
Plenum to Ceiling: 6"

Pipe to Combustible:
Sides: 21"
Back: 18"

NOTE: THE MAXIMUM STATIC PRESSURE AT THE CENTRAL OR COMBINED PLENUM MUST NOT

EXCEED 0.12 INCHES WATER COLUMN.

Summary of Contents for HOTBLAST 1200G

Page 1: ...E U S ONLY FOR INSTALLATION AS A CENTRAL FURNACE DO NOT USE THIS FURNACE IN A MOBILE HOME OR TRAILER Improper Installation May Void Your Warranty Save This Manual For Future Reference CAUTION Read All...

Page 2: ...ing Masonry Chimney SEE Page 8 Electrical Wiring 6 Draft Regulator 1 2 Conduit Conduit Connectors Furnace Cement Manufacturer Recommends Rutland Black Code 78 or Equivalent Plenum and Duct Work as Req...

Page 3: ...operly installed a house fire may result For your safety follow the in stallation directions Contact local building or fire officials about restrictions and installation in spection requirements in yo...

Page 4: ...st have free access to the room CAST IRON PARTS MUST BE SEASONED TO AVOID CRACKING BUILD ONLY SMALL FIRES ON FIRST USE To prevent injury do not allow anyone to use this furnace who is unfamiliar with...

Page 5: ...as or oil fired forced air upflow type central furnace or it may be installed as a central furnace CARING FOR PAINTED PARTS This furnace has a painted outside jacket which is durable but it will not s...

Page 6: ...6 DRAWINGS FOR ILLUSTRATION PURPOSES ONLY MODEL 1200G DIMENSIONS FIG 1...

Page 7: ...305 mm Unit to backwall 30 760 mm Chimney connector pipe to sidewall 21 530 mm Chimney connector pipe to backwall 18 460 mm Hot air ducts to combustibles 6 150 mm NOTE Install only on a noncombustible...

Page 8: ...e flue liner to be sure it is safe to use Make repairs before attaching the furnace See Page 4 item 5 Look at Fig 4 The connector pipe and fittings you will need to connect directly to a masonry chimn...

Page 9: ...al screws at each chimney pipe joint to make the piping rigid Thechimneyconnectormayincludeasec tionforabarometricdraftregulatorbetween the furnace and the chimney Fig 4 5 6 7 The barometric draft reg...

Page 10: ...ndle Feed Door Latch Ash Door Handle Ash Door Latch Blower and Blower Control Electrical Connections Remove all parts from inside the furnace and inspect for damage including the firebrick as some bre...

Page 11: ...in the parts bag 3 Unbox the blower and attach to the unit by sliding the flange on the blower between the cabinet back and the unit bottom 4 Now attach the blower to the unit by lining up the two ho...

Page 12: ...OR ILLUSTRATION PURPOSES ONLY MODEL 1200Q WIRING DIAGRAM FIG 11 LIMIT CONTROL BLACK WHITE WHITE BLACK WHITE BLACK GREEN 2 x 4 JUNCTION BOX BLOWER TO HOUSE SUPPLY NOTE GROUND HOUSE SUPPLY TO INSIDE OF...

Page 13: ...ed on the label and earlier in this manual are maintained Seal the smoke pipe in the chimney with furnace cement The chimney connector shall be se curely supported and joints fastened with sheet metal...

Page 14: ...TIONS Operation after loss of power Remove filter if provided Do not expect to keep home at normal temperatures Do not load fuel above bottom of feed door Set Fuel door and Ash door spin draft maximum...

Page 15: ...15 DRAWINGS FOR ILLUSTRATION PURPOSES ONLY CENTRAL INSTALLATION U S CANADA ADD ON INSTALLATION U S ONLY...

Page 16: ...AGRAM FIG 14 TO GAS OIL ELECTRIC TRANSFORMER HOTBLAST COMBINATION CONTROL LIMIT FAN JUMPER IN H H POWER SUPPLY GAS OIL ELECTRIC POWER SUPPLY JUNCTION BOX CENTRAL FURNACE BLOWER MOTOR WOOD FURNACE BLOW...

Page 17: ...AMAGE THE FURNACE OPERATING INSTRUCTIONS The temperature in the plenum of the warm air furnace at which the blower turns on or turns off is controlled by the setting of the pointers in the blower limi...

Page 18: ...the chimney should be at least 3 feet above the roof and be at least 2 feet higher than any point of the roof within 10 feet Fig 5 See page 28 for list of trouble shooting tips 4 5 6 A DRAFT READING O...

Page 19: ...19 DRAWINGS FOR ILLUSTRATION PURPOSES ONLY MODEL 1200G PARTS...

Page 20: ...DOOR GASKET 4 58FT 88066 16 1 2 13 LOCK NUT 2 83444 17 1 2 SAE FLAT WASHER 2 83835 18 3 8 16 LOCK NUT 3 83274 19 ASH DOOR HINGE 1 24960 20 DOOR LATCH 2 24958 21 FEED DOOR PAINTED 1 24962 22 DRAFT CAP...

Page 21: ...21 DRAWINGS FOR ILLUSTRATION PURPOSES ONLY APPENDIX INSTALLATION A NOTE ANTI BACKDRAFT FLAPPERS OR BAFFLE ARE REQUIRED FOR THIS INSTALLATION...

Page 22: ...22 DRAWINGS FOR ILLUSTRATION PURPOSES ONLY APPENDIX INSTALLATION B NOTE ANTI BACKDRAFT FLAPPERS OR BAFFLE ARE REQUIRED FOR THIS INSTALLATION...

Page 23: ...23 DRAWINGS FOR ILLUSTRATION PURPOSES ONLY APPENDIX INSTALLATION C NOTE ANTI BACKDRAFT FLAPPERS OR BAFFLE ARE REQUIRED FOR THIS INSTALLATION...

Page 24: ...24 DRAWINGS FOR ILLUSTRATION PURPOSES ONLY APPENDIX INSTALLATION D U S ONLY INSTALLATION E U S ONLY...

Page 25: ...25 DRAWINGS FOR ILLUSTRATION PURPOSES ONLY APPENDIX INSTALLATION F INSTALLATION G...

Page 26: ...26 DRAWINGS FOR ILLUSTRATION PURPOSES ONLY NOTES...

Page 27: ...rning green wood not seasoned or dry b Thermostat setting too low for type fuel a Insufficient draft b Smothering fire when adding fresh fuel a Set thermostat higher b Clean chimney c Add raincap to c...

Page 28: ...EN WRITING ALWAYS GIVE THE FULL MODEL NUMBER WHICH IS ON THE NAMEPLATE ATTACHED TO THE HEATER WHEN ORDERING REPAIR PARTS ALWAYS GIVE THE FOLLOWING INFORMATION AS SHOWN IN THIS LIST 1 THE PART NUMBER 2...

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