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Rules for safe installation and operation

Read these rules and the instructions carefully.  Failure to follow them will cause a hazard that
could result in death, serious bodily injury, and/or property damage.

4

Your Furnace is designed to be installed in a parallel air flow arrangement with a gas or oil-fired
forced air upflow-type central furnace, or it may be installed as a central furnace.

1.  Check your local codes.  The installation must comply with their rulings.
2.  Do not install this furnace in a mobile home or trailer.

3.  Always connect this furnace to a chimney and vent to the outside.  Never vent to another room
or inside a building.

4.  Do not connect this furnace to an aluminum Type B gas vent.  This is not safe and is prohibited
by the National Fire Protection Association Code. This furnace requires a masonry or a UL/ULC
Listed Factory Built Chimney for residential type or Building Heating Appliance Chimney.  Use a 6"
diameter  chimney or larger, that is high enough to give a good draft. (See page 7)

5.  Be sure that if a masonry chimney is used, it is safely constructed and in  good repair.  Have the
chimney inspected by the Fire Department or an  inspector.

6.  Inspect chimney connector and chimney before and frequently during the  heating season for any
deposit of creosote or soot which must be removed (See Chimney Maintenance, page 18).

7.  Provide air for combustion into the room where the furnace is located.  If the intake is not in the
same room, air must have free access to the room.

8.  CAST IRON PARTS MUST BE "SEASONED" TO AVOID CRACKING,  BUILD ONLY SMALL
FIRES ON FIRST USE.

9.  To prevent injury, do not allow anyone to use this furnace who is unfamiliar  with the correct
operation of the furnace.

10. For further information on using your furnace safely, obtain a copy of the  National Fire Protection
Association (NFPA) publication "Chimney's,  Fireplaces and Solid Fuel Burning Appliances" NFPA
211.  The address of the NFPA is Batterymarch Park, Quincy, MA 02269.  For  more information on
Canadian installation, obtain a copy of CAN/CSA-B365-M91 Installation Code for Solid-Fuel-
Burning Appliances and Equipment.

11. Keep the ashpit section free of excess ashes.  Do not allow ashes to stack  higher than the sides
of the ash pan.

12. DISPOSAL OF ASHES- Place ashes in a metal container with a tight  fitting lid.  Keep the closed
container on a noncombustible floor or on the ground, well away from all combustible materials.  Keep
the ashes in the closed container until all cinders have thoroughly cooled.  The ashes may be buried
in the ground or picked up by a refuse collector.

13. CAUTION- The special paints used on your furnace may give off some  smoke while they are
curing during first few fires.,  Build small fires at  first.  The metal used in construction of the furnace
and duct work has a light coating of oil.  This could give off smoke and/or odor from registers when
furnace is used for the first time.  This should disappear after a short period of time.  Once this burn-
off has occurred, it should not reoccur.

14. CARING FOR PAINTED PARTS- This furnace has a painted outside jacket, which is durable,
but it will not stand rough handling or abuse.  When installing your furnace, use care in handling.
Clean with soap and warm water when furnace in not hot.  DO NOT use any acids or scouring soap,
as these wear and dull the finish.  DISCOLORATION WILL OCCUR IF THE FURNACE IS
OVERHEATED.  FOLLOW OPERATING INSTRUCTIONS CAREFULLY.

15. Keep the feed and ash doors closed at all times except while tending the furnace.

Summary of Contents for HOTBLAST 1300

Page 1: ...HE FURNACE IMPROPER INSTALLATION MAY VOID YOUR WARRANTY DO NOT USE THIS FURNACE IN A MOBILE HOME OR TRAILER UNITED STATES STOVE COMPANY 227 Industrial Park Road P O Box 151 South Pittsburg TN 37380 42...

Page 2: ...il 6 Foot Folding Rule or Tape Tin Snips Drill Hand or Electric Drill Bit 1 8 Dia For Sheet Metal Screws Screw Driver Blade Type Gloves Sabre Saw 5 16 Nut Driver or 5 16 Socket w Ratchet MATERIAL 6 Pi...

Page 3: ..._______________________ INSPECT FLUE PIPES FLUE PIPE JOINTS AND FLUE PIPE SEALS REGULARLY TO ENSURE THAT SMOKE AND FLUE GASES ARE NOT DRAWN INTO AND CIRCULATED BY THE AIR CIRCULATION SYSTEM 3 CAUTION...

Page 4: ...ce who is unfamiliar with the correct operation of the furnace 10 For further information on using your furnace safely obtain a copy of the National Fire Protection Association NFPA publication Chimne...

Page 5: ...LATION As a central furnace the unit functions indepen dently of any other system The blower will come on when the plenum temperature reaches the setting on the blower control PARALLEL INSTALLATION U...

Page 6: ...24 7 8 1 3 4 9 33 7 8 41 21 1 32 40 11 16 32 1 8 1 3 4 9 33 7 8 49 1 8 24 1 16 40 11 16 Figure 1A 1300 Figure 1B 1400 1500 DIMENSIONS OF FURNACE 6 Figure 1B 1400 Figure 1A 1300...

Page 7: ...ipe to sidewall 18 460mm Chimney connector pipe to backwall 18 460mm Hot air ducts to combustibles 6 150mm Refer to Fig 2 3 Place the furnace on a noncombus tible floor Check figures 2 and 3 Be sure y...

Page 8: ...N COMBUSTIBLE WALL Chimney Connection Fig 4 MASONRY CHIMNEY Before using an existing masonry chimney clean the chimney and inspect the flue liner to be sure it is safe to use Make repairs before attac...

Page 9: ...ulator must be installed in the same room same pressure zone as the furnace 8 Install the barometric draft regulator strictly in accordance with the instructions that are provided with the barometric...

Page 10: ...connected to a masonry chimney by passing through a combustible wall NFPA Standard 211 allows the following wall pass through systems FIGURE 8 CONNECTION OF CHIMNEY CONNECTORTO A MA SONRY CHIMNEYTHRO...

Page 11: ...y means of sheet steel support plates on both ends of the chimney section The opening in the combustible wall shall be covered and the chimney section supported on both sides with sheet steel supports...

Page 12: ...UPPORTS 24 GAUGE MIN THICKNESS CHIMNEY FLUE MINIMUM CHIMNEY CLEARANCES FROM MASONRY TO SHEET STEEL SUPPORTS AND COMBUSTIBLES 2 IN CONNECTION OF CHIMNEY CONNECTORTO A MASONRY CHIMNEYWHEN CHIMNEY CONNEC...

Page 13: ...th screws and nuts provided Note Slotted holes are for adjustment of handle Adjust handle until some pres sure is required to lock feed door during firing sequence Install Honeywell Fan Limit Control...

Page 14: ...B W 110 VAC 60 HZ GROUND G B W ELECTRICAL JUNCTION BOX M1 M2 M1 M2 BLOWER MOTOR BLOWER MOTOR WIRE NUT 7 PLACES IMPORTANT POWER SUPPLY WIRING MUST NOT BE LESS THAN 90 CENTIGRADE WIRE COLOR CODE G GREE...

Page 15: ...iagram Fig 12 or 13 Do not make connections across Limit Control in the furnace Make electrical wire connections in accordance with NFPA Standard No 70 and local codes in the power supply junction box...

Page 16: ...home at normal temperatures 3 Do not load fuel above bottom of feed door TO GAS OIL ELECTRIC TRANSFORMER AND COMBUSTION FAN OF SOLID FUEL UNIT H N POWER SUPPLY FURNACE BLOWER MOTOR FAN LIMIT COMBINAT...

Page 17: ...DIUM setting is normally satisfactory Set higher or lower for your comfort ADDING FUEL When starting a fire add small amounts of fuel instead of adding large quantities of fuel This will give more com...

Page 18: ...ge 29 for list of trouble shooting tips 5 6 A draft reading of 05 to 06 w c is suggested for proper burning of this unit when using wood or bituminous coal as fuel When using anthracite coal this draf...

Page 19: ...19 Model 1300 Repair Parts 9 11 7 8 3 1 2 23 24 22 21 20 17 18 35 33 32 31 29 28 27 26 19 25 34 6 30 10 4 5 30 14a 16 15 13 12 38 36 37 14 14c 14b...

Page 20: ...CONDUIT ASSEMBLY CORD STRAIN RELIEF BLOWER LIMIT CONTROL JUNCTION BOX POWER SUPPLY CORD FLUE BAFFLE SHAKER GRATE SHAKER FRAME SHAKER HANDLE FRONT AND REAR LINER FIREBOX ASSEMBLY FIREBRICK BLOWER THER...

Page 21: ...21 9 11 7 8 3 1 2 23 24 22 21 20 17 18 35 33 32 31 29 28 27 26 19 25 34 6 30 10 4 5 36 37 Model 1400 Repair Parts 14a 16 15 13 12 14 14c 14b...

Page 22: ...FLUEBAFFLE FURNACEGRATE FRONTLINER FIREBOXASSEMBLY HALF FIREBRICK FIREBRICK BLOWERTHERMOSTATBRACKET RELAYBOXSUPPORTBRACKET DRAFTCONTROLKNOB BLOWERMOTORASSEMBLY MOUNTING BOLT 1 4 20 X 3 4 CLIPNUT 1 4 2...

Page 23: ...ONAL 11 RPT 90 ELBOW FURNACE PIPE CONNECTOR Central Installation Fig 16 1 U S ONLY Add On Installation COLD AIR DUCT 6 PIPE DAMPER 90 ELBOW FURNACE PIPE CONNECTOR EXISTING GAS OIL ELECTRIC FURNACE 8 P...

Page 24: ...COLD AIR RETURN TO EXISTING DUCT WORK WARM AIR EXISTING FURNACE SOLID FUEL FURNACE FILTER BOX APPENDIX INSTALLATION A 24 U S ONLY...

Page 25: ...RN TO EXISTING DUCT WORK WARM AIR EXISTING FURNACE SOLID FUEL FURNACE FILTER BOX PLENUM COLLECTOR BOX COLD AIR RETURN TO EXISTING DUCT WORK WARM AIR EXISTING FURNACE SOLID FUEL FURNACE FILTER BOX PLEN...

Page 26: ...CONTROL LOCATION FURNACE PLENUM EXISTING FURNACE ANTI BACKDRAFT FLAPPER SOLID FUEL FURNACE COLD AIR RETURN INSTALLATION D 2 MINIMUM CLEARANCE DUCT WORK FURNACE PLENUM EXISTING FURNACE SOLID FUEL FURN...

Page 27: ...DUCT WORK FURNACE PLENUM EXISTING FURNACE SOLID FUEL FURNACE COLD AIR RETURN INSTALLATION F 2 MINIMUM CLEARANCE DUCT WORK SOLID FUEL FURNACE INSTALLATION G COLD AIR RETURN TO FILTER BOX CENTRAL FURNA...

Page 28: ...26 2 MINIMUM CLEARANCE EXISTING OIL ELECTRIC OR GAS FURNACE SOLID FUEL FURNACE INSTALLATION H EXISTING OIL ELECTRIC OR GAS FURNACE SOLID FUEL FURNACE TOP VIEW FRONT VIEW...

Page 29: ...See P 17 b Bad blower control b Replaceblowercontrol 6 Blower runs too long Blower control cut off set Set blower control cut off to too low higher setting See P 17 7 Blower does not run long a Blower...

Page 30: ...NOTES 30...

Page 31: ...NOTES 31...

Page 32: ...WRITING ALWAYS GIVE THE FULL MODEL NUMBER WHICH IS ON THE NAMEPLATE ATTACHED TO THE BACK OF THE HEATER WHEN ORDERING REPAIR PARTS ALWAYS GIVE THE FOLLOWING INFORMATION AS SHOWN IN THIS LIST 1 The PART...

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