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© 2021 United States Stove Company

TROUBLE SHOOTING

Problem:

Solution

Smoke puffs from 

furnace

Check chimney draft. Check for blocked chimney or flue pipe. Use mirror to check chimney 

clearance.

Check ash pit — if it is too full, empty.

Make sure furnace room is not too airtight.

Make sure all of chimney mortar connections are airtight.

Check ash drawer. Make sure it’s airtight.

Check chimney for possible down-draft caused by taller surrounding trees or objects. Correct 

with proper chimney vent cap.

Check the possibility of a cold chimney forcing cool gases backward. Remedied by properly 

insulating chimney with non-combustible liner — non-combustible insulation.

Fuel may be too green.

Make sure no other fuel burning devices are connected to the chimney impairing the draft.

Check chimney draft, it should be .06 inches of water column. This service is provided by a 

certified chimney sweep.

Inadequate heat 

being delivered to 

your home

Check home insulation — is it adequate?

Check hook-up to furnace — is it installed correctly?

Cool air inlet may be inadequate or furnace room too airtight.

Make sure your hot air duct (and other duct work) is airtight.

If furnace room is warm but your home isn’t, check back draft dampers.

Is air to the blower available?

Excess smoke or 

flames coming out 

door when refueling

Wait 15 seconds and open door SLOWLY — then refuel.

Check length of flue pipe to chimney. Your unit should be within six (6) feet of your chimney.

Make sure chimney cap is not too close to the top of the chimney.

Check chimney draft — make sure chimney flue pipe is clean and chimney is of adequate height.

Slide baffle should be pulled out prior to load door opening.

Distribution blower 

vibrating

Tighten blower wheel to motor shaft.

Check for bad fan bearings.

Distribution blower 

continues to run or 

will not run

Check fan limit or heat sensor and cable.

Check to see that blower is properly wired. (See Wiring and Assembly Instructions).

Check fuse box or power source.

Check power supply.

Odor from first fire The odor from new steel should disappear in a few hours.

If the odor remains, call you dealer immediately. A bad weld can cause a fume leak.

Excessive Creosote

Make sure your unit is serviced by its own proper chimney.

Check length of flue pipe and its connections.

Make sure you are burning the smallest, hottest fire to adequately heat your home.

Also see Solutions to Problem one.

If the fire goes out 

or does not hold 

over night

Poor Draft.

Incorrect damper settings.

Improper firing methods if burning coal.

More combustion air needed.

Coal not sized to the furnace. We recommend 1” to 3” diameter pieces of coal.

Ashes, if allowed to accumulate in the ash pit, will not allow passage of the required air for 

combustion. Keep ash pit clean.

This furnace is not to be used with an automatic stoker unless so certified.

Summary of Contents for HOTBLAST 1500

Page 1: ...act local building or fire officials about permits restrictions and installation requirements in your area NEVER OPERATE THIS PRODUCT WHILE UNATTENDED CAUTION Please read this entire manual before you...

Page 2: ...LEL INSTALLATION WITH EXISTING FORCED AIR GAS OR OIL FIRED FURNACE U S ONLY FOR INSTALLATION AS A CENTRAL FURNACE CAUTIONS HOT WHILE IN OPERATION KEEP CHILDREN CLOTHING AND FURNITURE AWAY CONTACT MAY...

Page 3: ...and_____________________________________________ If no Date of inspection of existing venting system ________________________________________________________________ COMMISSIONING Confirm Hearth Pad I...

Page 4: ...WHEN ADDING FRESH COAL DANGER RISK OF FIRE OR EXPLOSION DO NOT BURN GARBAGE GASOLINE DRAIN OIL OR OTHER FLAMMABLE LIQUIDS WARNING FIRE HAZARD DO NOT OPERATE WITH FIRE DRAFT EXCEEDING 0 06 W C DO NOT...

Page 5: ...until some pressure is required to lock feed door during firing sequence 5 Install the thermodisc on rear of furnace cabinet with the two screws provided Mount the conduit assembly from the junction b...

Page 6: ...k will attach to It uses a standard 16 x 20 x 1 filter NOT INCLUDED to reduce the amount of dust particles from being transferred thru you duct work system DR 6 BAROMETRIC DAMPER REGULATOR In the unli...

Page 7: ...he central system also comes on The blower will only come on when the temperature in the plenum has reached the setting on the blower control This is to ensure that there is sufficient warm air in the...

Page 8: ...factors Too much draft may cause excessive temperatures in the appliance Inadequate draft may cause backpuffing into the room and plugging of the chimney Inadequate draft will cause the appliance to...

Page 9: ...or cement the clay liner in place to the chimney flue liner Method B 9 228 6 mm Clearance to Combustible Wall Member Using a 6 152 4 mm inside diameter listed factory built Solid Pak chimney section...

Page 10: ...have the same diameter as the furnace outlet If this is not the case we recommend you contact your dealer in order to ensure there will be no problem with the draft The furnace pipe must be made of a...

Page 11: ...stated on the label on the fuel door c Clearance from combustible materials must comply with those stated on the label on the side of the unit Refer to the clearance table in the front of this manual...

Page 12: ...12 2021 United States Stove Company CENTRAL INSTALLATION ADD ON INSTALLATION INSTALLATION METHODS OF INSTALLATION...

Page 13: ...ON B PLENUM COLLECTOR BOX TO EXISTING DUCT WORK WARM AIR EXISTING FURNACE SOLID FUEL FURNACE FILTER BOX COLD AIR RETURN INSTALLATION C PLENUM TOP OPTIONAL TO EXISTING DUCT WORK WARM AIR EXISTING FURNA...

Page 14: ...LATION F FURNACE PLENUM EXISTING FURNACE SOLID FUEL FURNACE COLD AIR RETURN 2 min CLEARANCE INSTALLATION G SOLID FUEL FURNACE 2 min CLEARANCE COLD AIR RETURN TO FILTER BOX INSTALLATION H SOLID FUEL FU...

Page 15: ...heater ineffective and cause smoke POWER FAILURE After loss of power remove the filter if provided and do not expect to keep home at normal temperatures ADJUSTING THE BAROMETRIC DRAFT REGULATOR 1 Dril...

Page 16: ...be used to ventilate the cellar or basement If there is a cleanout opening at the base of the chimney it must be closed tightly 4 If the chimney is operating too cool water will condense in the chimn...

Page 17: ...and rough handling or abuse When installing your furnace use care in handling Clean with soap and warm water when furnace in not hot DO NOT use any acids or scouring soap as these wear and dull the fi...

Page 18: ...15 seconds and open door SLOWLY then refuel Check length of flue pipe to chimney Your unit should be within six 6 feet of your chimney Make sure chimney cap is not too close to the top of the chimney...

Page 19: ...e Burning in this fashion allows heat to drive off the volatile gases and turbulence created increases the burn efficiency There will have to be some experimenting with the individual setup as no two...

Page 20: ...ere the house does not become too cold It is important that you begin banking early enough before retiring or leaving that you can make necessary adjustments after the fire is well established To revi...

Page 21: ...2021 United States Stove Company 21 REPAIR PARTS 22 6 8 7 9 20 18 19 17 16 14 10 15 11 12 13 21 1 5 2 3 4 1 28 27 26 29 30 31 24 25 32 33 23 41 39 37 38 40 34...

Page 22: ...Kep Nut 2 21 68228 Ash Pan 1 22 23398 Flue Baffle 2 23 22761B Flue Collar Ring 1 24 22762B Forced Draft Ring 1 25 86402 1 1 2 Pipe Plug 1 26 80230 Blower 2 27 89319 Gasket Blower 2 28 83340 1 4 20 Cl...

Page 23: ...75 Thermostat Knob 1 10 23425 Handle Bracket 2 11 89520 Wooden Handle 1 12 86318 Thermostat Chain 1 2 ft 13 68217 Feed Door Assembly Includes Door and Gasket 1 N S 83106S Machine Screw 10 24 x 1 2 SL...

Page 24: ..._____ Engineer Name _____________________________________ License No _________________________________________ Company ___________________________________________ Telephone No ________________________...

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