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USSC

TROUBLE SHOOTING AND PROBLEM SOLVING

1.  Problem:

 

Smoke puffs from furnace

 

Solution:

A.  Check chimney draft. Check for blocked chimney 

or flue pipe. Use mirror to check chimney clearance.

B.  Check ash pit — if it is too full, empty.
C.  Make sure furnace room is not too airtight.
D.  Make sure all of chimney mortar connections are 

airtight.

E.  Check ash drawer. Make sure it’s airtight.
F.  Check  chimney  for  possible  down-draft  caused 

by taller surrounding trees or objects. Correct with 

proper chimney vent cap.

G.  Check the possibility of a cold chimney forcing cool 

gases backward. Remedied by properly insulating 

chimney with non-combustible liner — non-combus

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tible insulation.

H.  Fuel may be too green.
I.  Make sure no other fuel burning devices are con

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nected to the chimney impairing the draft.

J.  Check  chimney  draft,  it  should  be  .06  inches  of 

water column.  This service is provided by a certified 

chimney sweep.

2.  Problem:

 

Inadequate heat being delivered to your home

 

Solution:

A.  Check home insulation — is it adequate?
B.  Check hook-up to furnace — is it installed correctly?
C.  Cool air inlet may be inadequate or furnace room 

too airtight.

D.  Your wood fuel may be too low grade. Hardwoods 

are recommended.

E.  Make sure your hot air duct (and other duct work) 

is airtight.

F.  If furnace room is warm but your home isn’t, check 

back draft dampers.

G.  Is air to the blower available?

3.  Problem:

 

Excess smoke or flames coming out door when refueling

 

Solution:

A.  Wait 15 seconds and open door SLOWLY — then 

refuel.

B.  Check  length  of  flue  pipe  to  chimney.  Your  unit 

should be within six (6) feet of your chimney.

C.  Make sure chimney cap is not too close to the top 

of the chimney.

D.  Check  chimney  draft  —  make  sure  chimney  flue 

pipe is clean and chimney is of adequate height.

E.   Make sure you’re not suffocating the fire with exces

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sive amounts of unburned wood.

F.   Slide baffle should be pulled out prior to load door 

opening.

4.   Problem:

   

Distribution blower vibrating

   

Solution:

 A.  Tighten blower wheel to motor shaft.
 B.   Check for bad fan bearings.

5.   Problem:

   

Distribution blower continues to run or will not run 

   

Solution:

 A.  Check fan limit or heat sensor and cable.
 B.   Check to see that blower is properly wired.

     (See Wiring and Assembly Instructions).
 C.  Check fuse box or power source.
 D.  Check power supply.

6.   Problem:

   

Draft blower continues to run or will not run

   

Solution:

 A.  Check wiring.
 B.   Check thermostat or thermostat wire for short.
 C.  Make sure temperature is calling for heat. 

7.   Problem:

   

Odor from first fire

   

Solution:

 A.  The odor from new steel should disappear in a few 

hours.

 B.   If the odor remains, call you dealer immediately. A 

bad weld can cause a fume leak.

8.    Problem:

   

Excessive Creosote

   

Solution:

 A.  Check the grade of wood you are burning.
 B.   Make  sure  your  unit  is  serviced  by  its  own  proper 

chimney.

 C.  Check length of flue pipe and its connections.
 D.  Make sure you are burning the smallest, hottest fire 

to adequately heat your home.

 E.   Also see Solutions to Problem one.

9.    Problem:

   

If the fire goes out or does not hold over night

   

Solution:

 A.  Poor Draft.
 B.   Incorrect damper settings.
 C.  Improper firing methods if burning coal.
 D.  More combustion air needed.
 E.   Coal not sized to the furnace. We recommend 1” 

to 3” diameter pieces of coal.

 F.   Ashes, if allowed to accumulate in the ash pit, will 

not allow passage of the required air for combustion. 

Keep ash pit clean.

 G.  This  furnace  is  not  to  be  used  with  an  automatic 

stoker unless so certified.

Summary of Contents for NITED STATES STOV 1602M

Page 1: ...380 www usstove com SAFETY NOTICE If this furnace is not properly installed a house fire may result For your safety follow these installation instructions Contact local building or fire officials about restrictions and installation requirements in your area This furnace must be installed by a qualified technician Keep these instructions for future reference Installation Operator s Manual Safety Te...

Page 2: ...setting the draft adjustment and the chimney to which the unit is attached The actual area that this unit will heat depends on factors such as the conditions of the building heat loss type of construction amount of insulation type of air movement the location of the unit and more importantly the duct work and return air facility Warning Do not alter this appliance in any way other than speci fied ...

Page 3: ...ed slowly it produces tar and other organic vapors which combine with expelled moisture to form creosote The creosote vapors condense in the rela tively cool chimney flue of a slow burning fire As a result creosote residue accumulates on the flue lining When ignited this creosote makes an extremely hot fire The chimney connector and chimney should be inspected at least twice monthly during the hea...

Page 4: ...um of 1 4 to the foot At no time should the pipe turn downward toward the chimney or run horizontal 2 There should be no more than two 90 degree elbows 3 The connector pipe should never be longer than six feet If it is absolutely necessary to make a run of more than six feet not recommended use extra support brackets every 3 feet 4 The connector pipe should never be reduced to a smaller size than ...

Page 5: ...n order to insure proper furnace performance Failure to provide return air ducts of the specified size will void your warranty A filter should be installed in the cold air return Furnace fil ters should be checked and cleaned replaced regularly If return air is not provided the warm air distributed into your home will be restricted and the efficiency of the furnace is decreased Without a return ai...

Page 6: ...nting brackets on the left side of the door frames as illustrated The slots in the brack ets and latches are for door seal adjustment Make the proper adjustments then tighten the nuts The door s gas ket should be snug against the door frame on the furnace Feed Door Illustration Ash Door Illustration 1 Feed Door Latch 1 Ash Door Latch 4 1 4 20 x 3 4 Hex Bolt 4 1 4 20 Kep Nut SHAKER GRATE HANDLE BRA...

Page 7: ... the illustration Attach the shorter con duit assembly to the bottom of the box securing it with the nut on the fitting 5 Plug the wires onto the snap disc see wiring sche matic and then attach the box to the back of the unit using four of the 10 x 1 2 screws provided 6 Next mount the junction box and insulation using two of the 10 x 1 2 screws provided Install the 5 x 5 insu lation between the ca...

Page 8: ...ICK REPLACEMENT If baffle replacement is necessary slide the baffle out until you can access the nuts thru the flue outlet Once the nuts have been removed slide the baffle off the rod and thru the opening in the firebrick You may have to remove one of the firebrick to make baffle removal easier There are 4 full brick and 1 half brick in the top of the fur nace Install the brick by inserting one en...

Page 9: ...coal in on the shaker grates It should come up to about half of the first firebrick level Place crumpled paper over the coal and crisscross a couple handfuls of dry kindling wood 3 4 in thickness on top of paper Ignite the paper and close loading door Wait about 30 minutes until coal fire is established before adding more coal NOTE NEVER load coal over the level of firebrick Close by pass damper a...

Page 10: ... a fire extinguisher into the firebox After chimney fire is over completely inspect system for damage before further use NEVERthrowwateronthefireoratthefurnace asrapidly expanding steam could result in a severe scalding Slow fires It is not recommended burning the Clayton furnace any more than necessary early in the fall and late spring as you cannot keep the firebox hot enough without overheating...

Page 11: ...cap is not too close to the top of the chimney D Check chimney draft make sure chimney flue pipe is clean and chimney is of adequate height E Make sure you re not suffocating the fire with exces sive amounts of unburned wood F Slide baffle should be pulled out prior to load door opening 4 Problem Distribution blower vibrating Solution A Tighten blower wheel to motor shaft B Check for bad fan beari...

Page 12: ...12 USSC PARTS DIAGRAM 11 12 13 16 15 17 14 7 10 5 2 3 6 30 29 4 3 2 1 35 3 8 9 24 26 25 27 17 16 3 19 18 20 28 34 21 22 32 33 23 31 ...

Page 13: ...wide x 9 tall x 1 1 4 thick 891414 3 18 Slide Baffle 24231 1 19 Baffle Rod 86603 1 20 Lock Nut 1 2 13 83444 2 21 Gasket Flue Collar 88032 1 22 Flue Collar 40246 1 23 Flue Collar Ring 22761 1 24 Smoke Curtain 23800 1 25 Smoke Door Clip 23787 2 26 Carriage Bolt 1 4 20 x 1 1 4 Long 83445 2 27 Kep Nut 1 4 20 83250 2 28 Cabinet Side Left 69452 1 29 Cabinet Side Right 69453 1 30 Blank Receptacle Snap In...

Page 14: ... for your home U S Stove offers the model UFB908 as an option and can be purchased from your local dealer The UFB908 utilizes a standard 16 x 20 filter that can be purchased from your local dealer or any hardware duct work supply store When installing a UFB908 follow the in stallation instructions supplied with the kit 6 7 8 USSC offers a forced induced draft blower kit as an option to upgrade you...

Page 15: ...eal The installation is now ready to be plumbed to your exist ing hot water system Choose one of the three methods described in the Hot Water Coil instructions 6 Remove knockouts from the access panel and re attach to the furnace enclosure Have a qualified plumber connect your domestic hot water pipe to the coil with the appropriate fittings DR6 6 DRAFT REGULATOR OPTIONAL KIT In the unlikely event...

Page 16: ... method with the highest portion of your fire bed in the center of the firebox The first flames will be long and generally orange or yellow and produce quite a bit of smoke As the gases burn off the flames become shorter change color and produce less smoke Once the fire is WELL ESTABLISHED add coal to the center of the firebox forming the cone Burning in this fashion allows heat to drive off the v...

Page 17: ...ew minutes until the volatile gases have burned off It is not necessary to shake down the ashes each time you refuel the furnace Experience will be your best teacher BULLETIN RC454 A GUIDE TO BURNING COAL IN YOUR FURNACE BANKING THE FIRE For extended operation such as overnight the fire will need to be banked To do so heap coal up along the sides and back of the firebox so that the fire gradually ...

Page 18: ...18 USSC NOTES ...

Page 19: ...19 USSC NOTES ...

Page 20: ... future reference When placing an order or for warranty claims please provide the following information found on the Certification Plate located below the ash door PART NUMBER PART DESCRIPTION MODEL NUMBER 1602M SERIAL NUMBER______________ United States Stove Company 227 Industrial Park Road P O Box 151 South Pittsburg TN 37380 423 837 2100 Customer Service 800 750 2723 Repair Parts 888 299 1440 ...

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