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USSC

CHIMNEY REQUIREMENTS

A  fireclay  lined  masonry  or  Class  A  103HT  All-Fuel  Metal 

Insulated Chimney must be used in all airtight wood fur

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nace installations. The minimum recommended flue size 

for the model 1602 is 6 inches, inside diameter. When mak

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ing new chimney installations, always follow the chimney 

manufacturer’s instructions.

If at all possible, use the factory built, class A 103HT chim

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ney mentioned above. They are safer and perform better 

than traditional masonry chimneys. If a masonry chimney 

is  a  must,  be  certain  it  has  a  fire  clay  liner  and  that  it  is 

intact,  clean  and  recently  inspected.  And  remember, 

masonry chimneys are far more prone to the formation of 

hazardous creosote.

1.  The  furnace  should  be  the  only  heating  using  the 

chimney flue . One furnace per flue outlet.

2.  A masonry chimney should have a tile or stainless steel 

liner.

3.  The  masonry  chimney  should  not  have  any  missing 

mortar or loose bricks.

4.  There  should  be  no  mortar  or  parts  of  the  chimney 

blocking the chimney flue.

5.  There should be a two inch clearance between any 

chimney (masonry or metal) and combustibles. (such 

as the house)

6.  The chimney should extend at least 2 foot above the 

highest point of the house, or 2 foot above the point at 

which the chimney is 10 foot from the roof.

7.  The chimney should be relatively straight and vertical.
8.  The portion of an all-fuel metal chimney that extends 

above the roof should be well secured.

9.  A  masonry  chimney  should  be  built  on  footings  and 

not attached to the house.

10. A rain cap, complete with an animal or bird screen, 

should be installed on top of the chimney.

CREOSOTE - FORMATION AND NEED 

FOR REMOVAL

When  wood  is  burned  slowly,  it  produces  tar  and  other 

organic vapors, which combine with expelled moisture to 

form creosote. The creosote vapors condense in the rela

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tively cool chimney flue of a slow-burning fire. As a result, 

creosote  residue  accumulates  on  the  flue  lining.  When 

ignited, this creosote makes an extremely hot fire.
The chimney connector and chimney should be inspected 

at least twice monthly during the heating season to deter

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mine if a creosote build-up has occurred. If creosote has 

accumulated, it should be removed to reduce the risk of 

a chimney fire.

SMOKE PIPE INSTALLATION

Clearances to combustible materials (i.e. paneling, ceil

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ing tile, sheet rock, plaster, draperies, casements or wood 

trim, etc.) will vary with the type of flue connection used. 

Be sure to maintain the specified clearances for your type 

of installation.

TYPE OF FLUE  

REQUIRED

CONNECTION  

CLEARANCE

24 Gauge or Heavier  ..................................18”

Single Wall Stainless Steel 

or Black Pipe
Double Wall, Stainless Steel or ....................6”

Double Wall, Black Pipe w/

Stainless Steel Inner wall
Class A 103HT All-Fuel or Equivalent  ..........2”

According to NFPA standards, single wall stove pipes 

can be within 9” of combustibles provided an approved 

fire retardant material covered with 28 gauge sheet 

metal, spaced out 1” on non-combustible spacers, is 

utilized. See illustration.

When using a Class A or double wall flue pipe connection, 

follow the manufacturer’s instructions.
When constructing a single wall smoke pipe, the following 

guidelines must be observed.

1.  The connector pipe should be 24 gauge or heavier  

stainless steel or black pipe.

2.  Secure all joints with three #8 screws.
3.  If the connector pipe must pass through a wall, an ap

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proved insulated or ventilated thimble, at least three 

times the diameter of the smoke pipe must be used. 

(i.e. a 6” diameter smoke pipe needs an 18” thimble).

4. 

The connector pipe should never be used as a chimney.

Summary of Contents for NITED STATES STOV 1602M

Page 1: ...380 www usstove com SAFETY NOTICE If this furnace is not properly installed a house fire may result For your safety follow these installation instructions Contact local building or fire officials about restrictions and installation requirements in your area This furnace must be installed by a qualified technician Keep these instructions for future reference Installation Operator s Manual Safety Te...

Page 2: ...setting the draft adjustment and the chimney to which the unit is attached The actual area that this unit will heat depends on factors such as the conditions of the building heat loss type of construction amount of insulation type of air movement the location of the unit and more importantly the duct work and return air facility Warning Do not alter this appliance in any way other than speci fied ...

Page 3: ...ed slowly it produces tar and other organic vapors which combine with expelled moisture to form creosote The creosote vapors condense in the rela tively cool chimney flue of a slow burning fire As a result creosote residue accumulates on the flue lining When ignited this creosote makes an extremely hot fire The chimney connector and chimney should be inspected at least twice monthly during the hea...

Page 4: ...um of 1 4 to the foot At no time should the pipe turn downward toward the chimney or run horizontal 2 There should be no more than two 90 degree elbows 3 The connector pipe should never be longer than six feet If it is absolutely necessary to make a run of more than six feet not recommended use extra support brackets every 3 feet 4 The connector pipe should never be reduced to a smaller size than ...

Page 5: ...n order to insure proper furnace performance Failure to provide return air ducts of the specified size will void your warranty A filter should be installed in the cold air return Furnace fil ters should be checked and cleaned replaced regularly If return air is not provided the warm air distributed into your home will be restricted and the efficiency of the furnace is decreased Without a return ai...

Page 6: ...nting brackets on the left side of the door frames as illustrated The slots in the brack ets and latches are for door seal adjustment Make the proper adjustments then tighten the nuts The door s gas ket should be snug against the door frame on the furnace Feed Door Illustration Ash Door Illustration 1 Feed Door Latch 1 Ash Door Latch 4 1 4 20 x 3 4 Hex Bolt 4 1 4 20 Kep Nut SHAKER GRATE HANDLE BRA...

Page 7: ... the illustration Attach the shorter con duit assembly to the bottom of the box securing it with the nut on the fitting 5 Plug the wires onto the snap disc see wiring sche matic and then attach the box to the back of the unit using four of the 10 x 1 2 screws provided 6 Next mount the junction box and insulation using two of the 10 x 1 2 screws provided Install the 5 x 5 insu lation between the ca...

Page 8: ...ICK REPLACEMENT If baffle replacement is necessary slide the baffle out until you can access the nuts thru the flue outlet Once the nuts have been removed slide the baffle off the rod and thru the opening in the firebrick You may have to remove one of the firebrick to make baffle removal easier There are 4 full brick and 1 half brick in the top of the fur nace Install the brick by inserting one en...

Page 9: ...coal in on the shaker grates It should come up to about half of the first firebrick level Place crumpled paper over the coal and crisscross a couple handfuls of dry kindling wood 3 4 in thickness on top of paper Ignite the paper and close loading door Wait about 30 minutes until coal fire is established before adding more coal NOTE NEVER load coal over the level of firebrick Close by pass damper a...

Page 10: ... a fire extinguisher into the firebox After chimney fire is over completely inspect system for damage before further use NEVERthrowwateronthefireoratthefurnace asrapidly expanding steam could result in a severe scalding Slow fires It is not recommended burning the Clayton furnace any more than necessary early in the fall and late spring as you cannot keep the firebox hot enough without overheating...

Page 11: ...cap is not too close to the top of the chimney D Check chimney draft make sure chimney flue pipe is clean and chimney is of adequate height E Make sure you re not suffocating the fire with exces sive amounts of unburned wood F Slide baffle should be pulled out prior to load door opening 4 Problem Distribution blower vibrating Solution A Tighten blower wheel to motor shaft B Check for bad fan beari...

Page 12: ...12 USSC PARTS DIAGRAM 11 12 13 16 15 17 14 7 10 5 2 3 6 30 29 4 3 2 1 35 3 8 9 24 26 25 27 17 16 3 19 18 20 28 34 21 22 32 33 23 31 ...

Page 13: ...wide x 9 tall x 1 1 4 thick 891414 3 18 Slide Baffle 24231 1 19 Baffle Rod 86603 1 20 Lock Nut 1 2 13 83444 2 21 Gasket Flue Collar 88032 1 22 Flue Collar 40246 1 23 Flue Collar Ring 22761 1 24 Smoke Curtain 23800 1 25 Smoke Door Clip 23787 2 26 Carriage Bolt 1 4 20 x 1 1 4 Long 83445 2 27 Kep Nut 1 4 20 83250 2 28 Cabinet Side Left 69452 1 29 Cabinet Side Right 69453 1 30 Blank Receptacle Snap In...

Page 14: ... for your home U S Stove offers the model UFB908 as an option and can be purchased from your local dealer The UFB908 utilizes a standard 16 x 20 filter that can be purchased from your local dealer or any hardware duct work supply store When installing a UFB908 follow the in stallation instructions supplied with the kit 6 7 8 USSC offers a forced induced draft blower kit as an option to upgrade you...

Page 15: ...eal The installation is now ready to be plumbed to your exist ing hot water system Choose one of the three methods described in the Hot Water Coil instructions 6 Remove knockouts from the access panel and re attach to the furnace enclosure Have a qualified plumber connect your domestic hot water pipe to the coil with the appropriate fittings DR6 6 DRAFT REGULATOR OPTIONAL KIT In the unlikely event...

Page 16: ... method with the highest portion of your fire bed in the center of the firebox The first flames will be long and generally orange or yellow and produce quite a bit of smoke As the gases burn off the flames become shorter change color and produce less smoke Once the fire is WELL ESTABLISHED add coal to the center of the firebox forming the cone Burning in this fashion allows heat to drive off the v...

Page 17: ...ew minutes until the volatile gases have burned off It is not necessary to shake down the ashes each time you refuel the furnace Experience will be your best teacher BULLETIN RC454 A GUIDE TO BURNING COAL IN YOUR FURNACE BANKING THE FIRE For extended operation such as overnight the fire will need to be banked To do so heap coal up along the sides and back of the firebox so that the fire gradually ...

Page 18: ...18 USSC NOTES ...

Page 19: ...19 USSC NOTES ...

Page 20: ... future reference When placing an order or for warranty claims please provide the following information found on the Certification Plate located below the ash door PART NUMBER PART DESCRIPTION MODEL NUMBER 1602M SERIAL NUMBER______________ United States Stove Company 227 Industrial Park Road P O Box 151 South Pittsburg TN 37380 423 837 2100 Customer Service 800 750 2723 Repair Parts 888 299 1440 ...

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