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MASONRY CHIMNEY 

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Ensure that a masonry chimney meets the 

minimum  standards  of  the  National  Fire 

Protection Association (NFPA) by having 

it inspected by a professional.  Make sure 

there are no cracks, loose mortar or oth-

er  signs  of  deterioration  and  blockage.  

Have  the  chimney  cleaned  before  the 

stove  is  installed  and  operated.    When 

connecting the stove through a combus-

tible wall to a masonry chimney, special 

methods are needed.

Heaters that are capable of burning coal usu-

ally  will  burn  both  Bituminous  and  Anthracite 

coal.  Anthracite  is  perhaps  the  best  coal  fuel 

because of its long even burn time, high heat 

output, and cleanliness which make it a good 

choice  for  the  home.  However,  keep  in  mind 

it is a much more difficult fuel to use, requires 

more care and patience, is not so widely avail-

able, and is usually much more expensive than 

Bituminous

SIZE OF COAL:

Most sizes of Bituminous Coal will work in a coal 

heater;  for  best  results  we  recommend  large 

“nut” coal to small “egg” coal (1-3/4” diameter 

to 4” diameter). When burning Anthracite, use 

“egg”  or  “broken”  with  sizes  between  2-5/16” 

thru 4-3/8”. Note that it is important to the long 

life of your stove to buy coal which has been 

sized and cleaned. Cleaning insures removal of 

rocks and other minerals. Never use coal small-

er than 1” or larger than 5” in diameter. Small 

sized coal will smother the fire. Too large a size 

of coal will not burn well.

STOVE OPERATION:

All coal fires should be started with wood which 

will  allow  the  fire  to  get  hot  enough  to  ignite 

the coal. The best ignition fires utilize dry pine or 

other resinous soft woods as kindling, with hard 

wood  (oak,  hickory,  ash)  added  to  increase 

the heat prior to addition of the coal.
Before  starting  the  fire,    open  the  stove  pipe 

damper  (if  equipped),  turn  the  thermostat  to 

high,  open  the  ash  pit  door  and  feed  door, 

place newspaper and finely split kindling on the 

grate,  light  the  paper,  add  larger  hard  wood 

after the kindling is burning brightly. CAUTION: 

Never  use  gasoline,  lantern  fuel,  kerosene, 

charcoal  lighter  fluid,  or  other  flammable  liq-

uids to start or freshen up a fire in any heater. 

Place the larger pieces of wood on the fire so 

that  they  are  slightly  separated  and  form  a 

level for the addition of coal. It will take 10 to 20 

minutes before this wood is thoroughly ignited. 

Adding coal too soon will cut the air supply and 

smother the fire.

BURNING BITUMINOUS:

Once your kindling and wood fire has produced 

a  bed  of  well  established  coals,  start  adding 

coal  in  layers  allowing  each  to  ignite  before 

adding  more.  Bituminous  has  a  high  volatile 

content  and,  as  a  result,  should  be  fired  with 

the “conical method” - with the highest portion 

of your fire bed in the center of the firebox. The 

first  flames  will  be  long  and  generally  orange 

or yellow and produce quite a bit of smoke. As 

the gases burn off the flames become shorter, 

change color and produce less smoke.
Once  the  fire  is  WELL  ESTABLISHED  add  coal 

to the center of the firebox forming the cone. 

Burning  in  this  fashion  allows  heat  to  drive  off 

the  volatile  gases,  and  turbulence  created 

increases  the  burn  efficiency.  There  will  have 

to  be  some  experimenting  with  the  individual 

setup as no two chimney’s or installations are 

going to be the same. Just remember to allow 

enough air to enter the firebox and keep the 

stove pipe damper open so that volatiles are 

properly burned. Before refueling, take the time 

to break up the cone a little with a poker, espe-

cially if it has caked over or formed a crust. But, 

be careful not to mix the coal as this increases 

the chances of forming clinkers. When shaking 

the grate(s) be gentle. Just a few short move-

ments - a  couple of “cranks”  - is  better than 

a lot of agitation. The objective is to remove a 

small  amount  of  the  ashes  without  disturbing 

the fire. Stop when you see a glow in the ashes 

or the first red coals fall into the ash pan. Exces-

sive  shaking  wastes  fuel  and  can  expose  the 

grate(s) to very high temperatures which can 

cause warpage or burnout.
For  overnight  operation  (long  duration  burn 

time) shake the fire and add coal, retaining the 

center cone. Once the volatiles are burned off, 

close the feed door and adjust the stove pipe 

damper, if equipped. Then adjust the thermo-

stat to the desired heat level.
More MAINTENANCE will be needed with bitu-

minous coal than with anthracite coal as more 

soot  will  collect  on  heating  surfaces  and  in 

pipes, requiring more frequent cleaning.

ANTHRACITE:

Add  a  thin  layer  of  coal  (preferably  smaller 

chunks) to the wood fire, being careful not to 

disturb  it  too  much  or  cut  off  the  draft.  Then, 

add a second heavier layer after the coal is ig-

nited and burning well. If necessary, add a third 

layer to bring the coal up to the top of the front 

liner (not above!). Be sure to close the ash door.
Before adding further fuel, be sure to leave a 

red spot of glowing coals in the center of the 

firebox  to  insure  that  the  fire  has  not  been 

smothered and to help ignite the gases given 

off by the new charge. A deep charge will give 

a more even heat and a longer fire, but it may 

take one to two hours before the whole bed is 

fully ignited.
When the fire is well established and the room 

is becoming warm, partially close the dampers. 

Some  experimenting  will  have  to  take  place 

with each particular setting of all dampers and 

controls as the chimney provides the draft nec-

essary  to  not  only  exhaust  the  smoke,  but  to 

pull combustion air into the heater as well - and 

no  two  chimney’s  perform  the  same.  Under 

ideal  draft  conditions,  one  should  be  able  to 

turn the secondary air supply on the feed door 

bULLETINE RC454

A guide to burning coal in your heater.

10

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Summary of Contents for Wonderluxe B2350

Page 1: ...PERATION REPAIR PARTS Tested To UL 1482 06 ULC S627 00 851884 United States Stove Company 227 Industrial Park Rd P O Box 151 South Pittsburg TN 37380 423 837 2100 www USSTOVE com CAUTION Please read this entire manual before you install and use your new room heater Failure to follow instructions may result in prop erty damage bodily injury or even death DO NOT USE THIS HEATER IN A MOBILE HOME OR T...

Page 2: ...d in good repair Have the chimney inspected by the Fire Department or a qualified inspector such as a Chimney sweep Your insurance company may be able to recommend a qualified inspector 6 Inspect chimney connector and chimney twice monthly during the heating season for any deposit of creosote or soot which must be removed 7 Provide air for combustion from outside the house into the room where the ...

Page 3: ...nector However therearelimits tohowclose theheater and chimney connector can be installed to combustible surfaces protected by a clearance reduction system Acorrectlyinstalledclearancereductionsystem protects the combustible surfaces well beyond the sides and above the top of the heater and beyond the sides and top of the chimney con nector pipe Two common types of clearance reduction systems use ...

Page 4: ...you have the clearances shown from the heater and the connector pipe to combustible surfaces If you have a solid brick or stone wall behind your heater you can place the heater as close as you wish to the wall If the wall is only faced with brick or stone treat it as a combustible wall 4 3 4 121mm 54 1 37M 16 406mm 25 635mm 35 989mm 12 305mm 25 635mm 17 432mm 12 305mm 36 914mm INCHES METRIC NOTE D...

Page 5: ...t metal screws and seal each joint with furnace cement The pipe must be short and straight All sections installed horizontally must slope at least 1 4 inch per foot with the upper end of the section toward the chimney To insure a good draft the total length of the coupling pipe should never exceed 8 to 10 2 4m to 3 04 m Except for cases of vertical installation cathedral roof style where the smoke...

Page 6: ...he house Therefore the gas which circulates will cool more slowly thus reducing the build up of creosote and the risk of chimney fires 4 The draft caused by the tendency for hot air to rise will be increased with an interior chimney 5 Using a fire screen at the extremity of the chimney requires regular inspection in order to insure that it is not obstructed thus blocking the draft and it should be...

Page 7: ...kage firestops where needed FACTORY BUILT CHIMNEY insulation shield roof flashing chimney cap etc Maintain proper clearance to the structure as recommended by the manufacturer The chimney must be the required height above the roof or other obstructions for safety and proper draft operation Internal Parts Diagram 6 5 4 24 25 7 8 30 29 27 26 31 32 33 34 30 35 36 34 30 31 20 21 22 23 18 19 13 15 16 1...

Page 8: ...lace with refractory mortar The thimble should be surrounded on all sides with 8 inches of brickwork solid masonry units or 24 inches of stone Install the stovepipe as far as possible into the thimble but not past the inside of the flue lining There should be a small air space approximately 1 2 in between the stove pipe and thimble allowing for expansion of the stovepipe Seal this airspace with hi...

Page 9: ...conjunction with its height or some other factor of an indeterminate cause In this event you should install a barometric draft regulator Such installation will preclude any over firing and or any hazardous consequences of potential overfiring Barometric draft regulators are generally avail able where you purchased your stove or may be ordered directly from United States Stove Company at a nominal ...

Page 10: ...ox The first flames will be long and generally orange or yellow and produce quite a bit of smoke As the gases burn off the flames become shorter change color and produce less smoke Once the fire is WELL ESTABLISHED add coal to the center of the firebox forming the cone Burning in this fashion allows heat to drive off the volatile gases and turbulence created increases the burn efficiency There wil...

Page 11: ...en 2 5 16 and 4 3 8 Note that it is important to the life of your stove to buy coal which has been sized and cleaned Cleaning insures removal of rocks and other materials DO NOT burn coke charcoal high volatile bituminous coal sub bituminous lignite or cannel coal sometimes called channel coal or candle coal STORE COAL IN A DRY WELL VENTILATED AREA Lighting 1 Set the thermostat on HIGH and open bo...

Page 12: ...er speed reduces 3 Rotate the knob counter clock wise to turn OFF A B C D Follow these instructions to operate you unit safely when operating the feed door NOTE DURING OPENING AND CLOSING OF THE FEED AND ASH DOORS OF THIS HEATER IT MAY SEEM THAT THE FIT OF THE DOOR IS TOO TIGHT AS THE HEATER IS FIRED THE GASKETING SETTLES OR SEATS ITSELF IN THE DOOR THE TIGHT FIT AT THE FACTORY AND BEFORE THE HEAT...

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