Unitrol AT-26, Instruction Booklet

Page 1: ...INSTRUCTIONS BOOKLET Automatic Truck Tyre Changer Machine AT 14 26 ...

Page 2: ...the material and production fault is found the damaged parts will be replaced with new one Warranty covers all parts of the machine during the warranty ATTENTION you have to put thermic switch which is suitable to motor ampere on your electric wiring to make electric motor under warranty otherwise in case of any defect the electric motor will not be under warranty Make maintanence of the machine p...

Page 3: ...S PAGE 1 General warnings 2 2 Technical characteristics 2 3 Parts of the machine 3 4 Acessory provided movement unpacking 4 5 Electrical connection 5 6 Tubeless and supersingle tyres 6 7 Agricultural tyres 7 8 Problems causes remedies 8 9 Demontage plan 10 10 Spare parts list 11 DIMENSIONS Height min max 700 1160 mm Depth 1400 mm Widht min max 1415 1920 mm WEIGHT Net weight 530 kg ENGINE DATA Redu...

Page 4: ...UNIT Fig 4 AT 14 26 Fig 5 MOBILE CONTROL UNIT The controls are combined on a remote mobile control unit with which the operations are coordinated Fig 6 HYDRAULIC UNIT By regulating the operating pressure of the chuck the unit allows safe working conditions even on the various types of alloy rim Fig 7 WORKING ARM A quick rotation system helps changes in operation during the various stages of bead b...

Page 5: ...f suitable strength N B Whenever it is necessary to move the machine take all precautions to guarentee safe conditions NET WEIGHT 530 Kg Fig 10 UNPACKING Fig 11 On receipt of the machine remove the packing an chack the machine visually for missing or damaged parts If in doubt do not use the machine and refer to professionally qualified personnel and or to the seller WARNING The packing materials m...

Page 6: ...on must be done to machine to work safely and longevously If the connection function of the machine is not done it can causes undesirable results such as the tire cutting rim scratch mechanical damages on the machine Therefore it should not be failed otherwise because of the encountered problems it can not be under warranty Fig 12 ...

Page 7: ...least 3 mm Check that the multipole connector on the electrical board is correctly connected When the machine is connected switch it on and check the correct direction of rotation This should be as shown by the arrow on the motor unit Fig 14 If the rotation is reversed reverse the two wires in the connection plug If the machine behaves abnormally immediately switch off the main switch Fig 15 and c...

Page 8: ...eless tyres with a very high rim flange refer to the instructions for the demounting of agricultural wheels N B The bead and the rim flange should be well lubricated MOUNTING For mounting undemanding tubeless tyres place the tyre on the trolley keeping it tilted Then insert and lower the rim pressing on the tyre to allow the top of the rim to enter the tyre If it is not possible use the special pi...

Page 9: ...sert the special lever Fig 21 Fig 8 between the rim and bead to the right of the tool to ensure that the bead remains on the tool Move the rim towards the tool again Fig 21 until the front bead has completely come out Rest the wheel on the trolley platform to obtain working space for the easy removal of the inner tube To demount the back bead proceed as shown in Fig 12 rotate the tool by 180º inse...

Page 10: ...draulic unit Change the cables vice in the connection Put oil till the level of the insdicator The locking head is not working The o rings of the locking valve may be damaged The enter o ring may be damaged Change the o rings Call our technical service The locking head is not turnig to the right or left The gear box body is not moving up and down Tyre carriying table is not moving There may be a p...

Page 11: ... of the machıne must be empty at least 1 5 m OILING PERIODS 1 5 M 1 5 M 1 5 M 1 5 M HEAD LIFT CYLINDERS AND MOTOR MONTHLY LUBRICATED CLEANED ON A WEEKLY BASIS AFTER THE THIN WITH GREASE LUBRICATED DETACHABLE CLEANING WEEKLY IN ARM AFTER THE THIN WITH GREASE LUBRICATED WORM GEAR MONTHLY LUBRICATED MONTHLY LUBRICATED WEEKLY LUBRICATED ...

Page 12: ...K THE MOTOR CONNECTION BOLTS 6 MONTHLY 1 CHECK THE DAILY WEEKLY AND MONTHLY MAINTENANCE ARE DONE 2 CHECK IF THERE IS ANY CONNECTION PROBLEMS ON THE CABLES AND SOCKET 3 CHECK THE EARTH CONNECTION OF THE MACHINE ELECTRIC SYSTEM 4 CHECK THE ADJUSTMENT OF THE DISMANTLING AND FIXING ARM YEARLY 1 CHECK THE DAILY WEEKLY MONTHLY AND 6 MONTHLY MAINTENANCE ARE DONE 2 ARE THERE ANY UBNORMAL NOISES COMING FRO...

Page 13: ...ARTS ORDER PLEASE INFORM THE SERIAL NUMBER OF THE MACHINE AND MANUFACTURING YEAR PLEASE INFORM THE PART CODE PLEASE INFORM THE QUANTITIES GUARANTEE ATTENTION PLEASE DON T TRY TO REPAIR IF THE PERSONAL IS NOT OUR REGISTERED SERVICE MAN CONTROL BUTON CIRCUIT PLAN 3 PHASES Mirror Open Up CONTROL ARM Down MOVEMENT MOTOR 3A 3A Left EMERGENCY STOP Right HYDRAULIC MOTOR MP MP ...

Page 14: ...14 DEMONTAGE PLAN ...

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Page 17: ...LIDING STITCHER 35 01 0139 020 SPINDLE PISTON RING Ø20 36 01 0112 08 WASHER M8 37 01 0073 016 IMBUS BOLT SCREW M8X16 38 53 05 002 PRESSURE PISTON 39 01 0031 01 PRESSURE SPRİNG OF CHANGİNG ARM PART 40 53 05 006 SPRİNG WASHER 41 01 0140 034 HOLE PİSTON RİNG Ø34 42 01 0031 02 PULLING SPRING 43 01 0117 016 FİBER NUT M16 44 53 05 004 HOOK GROUB 45 01 0112 16 WASHER M16 46 01 0065 140 BOLT SCREW M16X140...

Page 18: ...01 0115 005 NUT M5 110 01 0060 016 BOLT SCREW M5x16 111 01 0117 006 FİBERLI NUT M6 112 01 0117 008 FİBERLI NUT M8 113 53 11 002C PEDAL PLATE 114 53 11 002B CENTERING HIVE 115 01 0073 040 IMBUS BOLT SCREW M8x40 116 01 0071 016 IMBUS BOLT SCREW M5x16 117 01 0072 040 IMBUS BOLT SCREW M6x40 118 53 11 002A FRONT COVER 119 01 0031 12 PEDAL SPRING 120 53 11 002D DISTANCE HIVE 121 01 0110 003 BOLT WITH ST...

Page 19: ...LLEY BOTTOM COVER 186 01 0065 080 BOLT SCREW M14x80 187 01 0130 014 020 1 RAYNEL WASHER Ø20xØ14x1 188 53 06 012 PULING LAMA 189 53 06 014 PULLING LAMA CONNECTION PIN 190 01 0117 014 NUT WITH FIBER M14 191 53 06 010 CLAMP COUPLING RIGHT LAMA 192 01 0139 014 SPINDLE SEGMENT Ø14 193 53 06 016 CLAMPING ARM 194 53 06 018 ALUMINIUM RIM CLAMPING SCREWS 195 01 0074 045 IMBUS BOLT SCREW M10x45 196 53 06 01...

Page 20: ... AT 26 Serial number concerned by this declaration complies with all relevant requirements of the Machinery Directive Directive 2006 42 EC safety machines applicable in the essential requirements and relevant conformity assessment procedures as well as on the essential requirements of the following directives Directive 2006 95 EC the low voltage Directive 2004 108 EC the electromagnetic compatibil...

Page 21: ...ination of emission sound pressure levels at a work station and at other specified positions applying approximate environmental corrections PN EN ISO 4871 2012P Acoustics Declaration and verification of noise emission values of machinery and equipment PN EN 50419 2008P Marking of electrical and electronic equipment in accordance with Article 11 2 of Directive 2002 96 CE WEEE The technical document...