Unitronics CP1, Manual

Page 1: ...1 CP1 CP2 COMPACTORS WITH MODEL 20 CONTROLS 525 KENNEDY RD AKRON OHIO 44305 330 733 3996 11 19 21 ...

Page 2: ...r alignment is corrected After the first 30 minutes the display will read Check Photo Eye and the alarm strobe will flash The alarm display and strobe will continue until the photo eye clears The alarm will not clear during a cool down cycle This operation can be changed from a setup screen so that after the first 30 minutes the compactor shuts down completely and must be manually reset 5 In previ...

Page 3: ...wheeled refuse containers used in the system The compactor may also be loaded manually Read the entire Installation Chapter before installing the Compactor It is assumed that a specific location for the compactor has already been established with the help of the compactor s representative An experienced outside installation service organization may also be involved in the installation 1 Position t...

Page 4: ...nnect the hoses already attached to the compactor to the Power Pack The system is designed for hoses 6 to 8 feet long If additional length hoses are required they should be ordered to length and not use fittings to join two hoses together Additional length may also require the system pressure settings to be increased If room temperatures below 60 degrees can be expected the room must be heated The...

Page 5: ...apter 3 Operation The compactors are designed for loading and compaction of refuse into totally enclosed wheeled containers The specially designed refuse containers into which refuse is delivered and compacted are moved from the compactor and closed when full They can then be rolled to an intermediate storage area or directly to the location where a trash truck can unload them The hopper on top of...

Page 6: ...left and right arrow keys to extend and retract the ram The ram can be jogged to any position with the resulting required pressure displayed A high pressure alarm will inhibit ram forward The ram can be retracted and then driven forward until high pressure is once again detected If the ram is left in a forward position more than 5 minutes it will automatically be driven home There is a small squar...

Page 7: ...n the system the startup display will show the word alarm next to a down arrow Pressing the down arrow key will take the client to an alarm display If he presses the down arrow key and no alarm is present the display will read NO ALARM The UP key will return the operator to the startup screen The Top Line of the Alarm Display will have 1 of four messages No Alarm Warning This type of alarm will no...

Page 8: ...o Reset Low Oil Level Refill reservoir with AW 32 oil 1 To Reset Compactor Full Replace the container 1 To Reset Transducer Error Either the transducer cable has been cut or the transducer has failed Auto Reset Access Door Open As this alarm will clear automatically after the door is reclosed Auto Reset Motor Overload The pump motor starter has tripper because of a current overload Press the blue ...

Page 9: ...ss the Enter key If this is done properly the serial number for the compactor will be displayed If nothing happens press the UP ARROW KEY to return to the START UP screen and begin the process again In order to verify warranty and to ensure that proper replacement parts are supplied when required each compactor is serialized The serial number allows the manufacturer to track a specific compactor t...

Page 10: ...points Ram Ext is the time in 1 100 of a second that the ram travels forward at the start of compaction If the time is set too short the compaction will not be maximized If the time is set too long the compactor will reach a mechanical stop and a high pressure COMPACTOR FULL alarm will occur The DOWN ARROW key allows the operator to determine what happens when the photo eye has been blocked more t...

Page 11: ...tinuous 30 minute run cycle The alarm must be acknowledged 1 TO RESET In a tall building this could eliminate noise at night CHAPTER 4 PERIODIC PREVENTIVE MAINTENANCE Regular periodic attention coupled with a program of preventive maintenance will assure long term trouble free operation WARNING NEVER SERVICE THE COMPACTOR UNLESS THE EMERGENCY STOP PUSHBUTTON IS DEPRESSED AND THE WALL DISCONNECT HA...

Page 12: ... first password protected display shows the number of machine cycles The hydraulic oil should be drained flushed and refilled with clean oil at least twice a year While the reservoir is empty the suction strainer should be replaced NOTE A certified service representative should carry out this replacement and cleaning procedure CHAPTER 5 TROUBLE SHOOTING SYSTEM IS COMPLETELY DEAD THERE ARE NO LIGHT...

Page 13: ...ch on the top of the unit For the Chute Source compactor circuit the switch should be in the LO position When the unit is properly aligned all three lights should be on When trash is blocking the photo s line of sight only the yellow should be on RAM DOES NOT COMPLETELY RETURN TO THE RETRACTED POSITION 1 In Manual control extend and retract the ram Watch the pressure readings while the ram is retr...

Page 14: ...ntainer free of the compactor Close the lid at the end door of the container and move it out of the way D Replace with an empty container E Twist the emergency stop pushbutton to release and press 1 on the alarm screen to reset the compactor full alarm CHAPTER 6 SAFETY CONCERNS The CP1 CP2 C5 compactor is an efficient machine well designed for the purpose intended HOWEVER As with any device of thi...

Page 15: ...under this Act This obligation must be emphasized It has been ruled that a violation of OSHA standards has been held to be evidence of negligence in a state court ruling against an employer for injury even to a non employee third person ANSI Requirements Z245 1 1984 and A12 1 1973 ANSI Standards American National Standard Institute clearly identify the standards of care and performance that the em...

Page 16: ...ort 4 Ensuring that access doors are closed and latched before operation may begin 5 Ensuring that the area of operation around the container is clean and clear of persons 6 The compaction Ram produces very large forces that may cause serious bodily injury or damage to property Keep the compactor room locked Be sure that no unauthorized person has access to the room and the equipment in it Equip t...

Page 17: ...se of the danger from falling glass always wear safety glasses gloves and a hard hat when servicing the compactor 11 If an electrical circuit is fused with a fuse of higher rating than the circuit initially incorporated a serious hazard to life and property may develop 12 Do not permit modifications to the compactor system without first advising the compactor manufacturer and service organizations...

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