Universal Analyzers AMETEK 600 Series Instruction Manual Download

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MAN.600.REVF.07012015

Spare Parts

Consumable Spare Parts

Part

P/N

UHMW Pollyethylene Filter, 5 µm

4980-0006

ADI Mini Dia-VAC Sample Pump Rebuild Kit

9515-0018

Peristaltic Pump Tubing, #15, 5 ft. length

9216-0002

Heat Sink Paste, 0.1 ounce container

8010-0001

Ceramic Filter Element, 2 µm

4980-0007

Common Spare Parts

Part

P/N

Glass/Kynar Heat Exchanger/Impinger, 5"

5200-K050

316SS, Heat Exchanger/Impinger, 5"

5200-S050

Glass Tube, Outer – Replacement for 5" Heat Exchanger

5201-0002

O-Ring, 2-018, Viton, Glass Heat Exchanger, bottom

4904-0003

O-Ring, 2-120, Viton, Glass Heat Exchanger, top

4904-0004

O-Ring, 2-030, Viton, Filter Bowl Seal

4904-0006

O-Ring, 2-021, Viton, 316SS Heat Exchanger

4904-0013

Critical Failure Parts

Part

P/N

Peltier Element, 15VDC 8.5 Amp 40mm (Models 622, 632, 642, 644)

3016-0001

Peltier Element, 15VDC 3.9 Amp 30mm (Models 624 & 634 Only)

3016-0003

Insulation Kit for Heat Transfer Block

9515-0024

Temperature Sensor, AD592 (Chiller Control)

1150-0017

Temperature Switch, Limit 185ºF (Over Temp)

3103-0006

Heat Sink Cooling Fan, 12VDC

4800-0002

Heat Sink Cooling Fan, 24VDC

4800-0008

In Depth Repair Parts

Part

P/N

Power Supply, 12VDC, 156 Watt

5400-1015

Power Supply, 24VDC, 300 Watt

5400-0009

Controller/Alarm Circuit Board, 600 Series, 12VDC

3600-0035-CCS

Controller/Alarm Circuit Board, 600 Series, 15-24VDC

3600-0036-CCS

Single Head Sample Pump, TFE/Al Head, Mini Dia-VAC

4958-0025

Dual Head Sample Pump, TFE/Al Head, Mini Dia-VAC

4958-0026

Back Pressure Regulator, Plastic Adjustable PSIG, Sample Pump

4955-0246

Peristaltic Pump Motor, 120VAC with Chassis

4958-0003

Peristaltic Pump Head for #15 Tubing

4958-0006

CCSF Condensate Sensor Bowl Assembly with Sensor (cable sold seperately)

5205-1001

Summary of Contents for AMETEK 600 Series

Page 1: ...MAN 600 REVF 07012015 Instruction Manual 600 Series Mini Thermoelectric Gas Coolers 5200 Convair Drive Carson City NV 89706 Phone 775 883 2500 Fax 775 883 6388 www universalanalyzers com ...

Page 2: ... 9 Start Up 10 Shutdown 10 Maintenance 11 Troubleshooting 12 Spare Parts 14 Drawings All Models 620 630 640 15 Electrical Connections 17 Drawings Condensate Carry Over Sensor 18 All Models 620 630 640 18 Drawings Heat Exchangers 19 Metallic Heat Exchangers Non Temperature Sensing All Models 620 630 640 19 Glass Kynar Non Temperature Sensing All Models 620 630 640 21 Limited Warranty 23 ...

Page 3: ...es included with it immediately on arrival by removing them from the packing and checking for missing articles against the packing list Check the items for any damage in transit and if required inform the shipping insurance company immediately of any damage found Storage Location should be protected from the elements Although all components provided are designed to resist corrosion additional prot...

Page 4: ...N PROVIDED BY THE EQUIPMENT MAY BE IMPAIRED PER CLAUSE 5 4 4 i IN STANDARD EN 61010 1 CAUTION RISK OF DANGER SYMBOL INDICATES INJURY MAY OCCUR IF MANUFACTURER S INSTRUCTIONS ARE NOT ADHERED TO PLEASE READ MANUAL CAREFULLY WHEN SYMBOL IS DISPLAYED CAUTION HOT SURFACE SYMBOL INDICATES EXPOSED SURFACE TEMPERATURE CAN CAUSE BURNS OR PERSONAL INJURY CARE SHOULD BE TAKEN WHEN CONTACT IS REQUIRED CAUTION...

Page 5: ... Sample Point Two 5 Heat Exchangers 1 Passive 1 Active 12VDC 642 One 1 Sample Point Two 5 Heat Exchangers 2 Active 12VDC 624 One 1 Sample Point One 5 Heat Exchanger 1 Active 24 VDC 634 One 1 Sample Point Two 5 Heat Exchangers 1 Passive 1 Active 24VDC 644 One 1 Sample Point Two 5 Heat Exchangers 2 Active 24VDC 5 Heat Exchanger Material Price per Heat Exchanger SS 316SS PV Glass Kynar C Hastelloy C2...

Page 6: ...C Maximum Ambient Temperature 105 F 41 C Maximum Cooling Power 126 BTUs per hour 120 kJ hr Outlet Sample Dew Point 39 F 4 C adjustable Maximum Input Power Model Wattage 622 78 watts 632 78 watts 642 150 watts 624 108 watts 634 108 watts 644 150 watts Voltage 12VDC Model 6X2 or 24VDC Model 6X4 Electrical Classification General Purpose Safe Area Dimensions 9 1 4 H x 8 7 8 W x 6 3 8 D Weight 18 lbs 8...

Page 7: ...heat exchangers in the sample cooler In order to maintain the temperature of the gas sample above the dew point as it is transported to the gas sample cooler a heat traced sample line is usually employed The heat traced sample line can be very short if the gas sample cooler is located close to the heated stack filter or it could be several hundred feet long if the gas sample cooler is located in t...

Page 8: ...point is at its minimum because it is on the discharge side of the pump The sample pump location within the sample system is a matter of choice and good engineering The condensate must be removed from the heat exchanger s using one of the following methods 1 A continuously running peristaltic tubing pump can be used with the heat exchanger either under pressure or vacuum This is an easy solution w...

Page 9: ...hould be further conditioned with an additional filter as a safety measure before it enters the analyzer s The CCSF visible filter which incorporates a safety moisture sensor is designed for this purpose A similar filter without the moisture sensor is also available from Universal Analyzers A separate moisture sensor the CCS can also be provided where the user prefers that form factor Contact the ...

Page 10: ...lize between 4 and 5 C Start the sample gas flow Water should be observed to be removed from the bottom of the heat exchanger when steady state conditions are established If moisture sensors are installed the DRY light should remain on as dry gas is transported to the analyzer s Turn on the analyzer s and calibrate as required Shutdown Stop sample gas flow to the Universal Analyzers 600 Series Min...

Page 11: ...performing any procedures The Mini Cooler is designed for maintenance free operation but if any is required ensure power has been removed before maintenance or repair is performed For the best performance of the Mini Cooler the following maintenance schedule is recommended Maintenance Activity Frequency Peristaltic Pump Replace Tubing every 3 months Diaphragm Sample Pump Replace Diaphragm every 6 ...

Page 12: ...ssing through the heat sink is too high due to the cooler being in an enclosed box Failure of the sample cooler No sample gas flow Heat exchanger plugged Alarm shutoff No power on cooler Check for an obstruction Remove heat exchanger from unit and disassemble Verify cool dry indicators are Illuminated Ensure cooler has power supplied Condensate carry over sensor alarm dry light not illuminated Ina...

Page 13: ...g if leaking Cool light is not Illuminated Ambient temperature too high flow rate water content too high Failed peltier element Reduce the ambient temperature Increase ventilation or relocate cooler Lower the flow rate through the cooler and observe the results If condition corrects itself consult the factory for further trouble shooting Measure resistance between the red black peltier leads A fai...

Page 14: ...VDC 8 5 Amp 40mm Models 622 632 642 644 3016 0001 Peltier Element 15VDC 3 9 Amp 30mm Models 624 634 Only 3016 0003 Insulation Kit for Heat Transfer Block 9515 0024 Temperature Sensor AD592 Chiller Control 1150 0017 Temperature Switch Limit 185ºF Over Temp 3103 0006 Heat Sink Cooling Fan 12VDC 4800 0002 Heat Sink Cooling Fan 24VDC 4800 0008 In Depth Repair Parts Part P N Power Supply 12VDC 156 Watt...

Page 15: ...Page 15 of 25 MAN 600 REVF 07012015 Drawings Models 620 630 640 ...

Page 16: ...WCO WCOF OPTIONAL P2 3 8 FNPT CHILLER P1 D SAMPLE INLET 3 8 TUBES CUSTOMER INTEGRATION OPTION EQUIPMENT LIQUID DRAIN WCO WCOF OPTIONAL P1 D P ID FOR SINGLE STREAM 620 P ID FOR SINGLE STREAM 630 640 P ID FOR DUAL STREAM 640 Item Description UAI Part No Optional WCO Water Slip Sensor Optional WCOF 2um Filtered Water Slip Sensor WCO WCOF WCO WCOF Customer Integration Options P1 Sample Pump Single Hea...

Page 17: ...Page 17 of 25 MAN 600 REVF 07012015 Electrical Connections Models 620 630 640 ...

Page 18: ...004 BRACKET 2 1 5001 0004 RED DIRECTIONAL LABEL 3 1 A0576 5205 1001 BOWL ASSEMBLY 5 1 4904 0006 O RING 2 030 6 1 M0055 5110 0011 KYNAR HEAD ECO 2102 See Table 4 1 See Table FILTER 7 1 5110 0012 RETAINER EXPLODED ASSEMBLY ASSEMBLED UNIT 5 3 7 1 8 10 11 9 6 2 10 2 4710 0016 STAR WASHER 11 2 4710 0008 FLAT WASHER 8 2 5110 2142 ELBOW 1 4 X 1 4 FITTING 9 2 4704 0032 10 32 X 1 2 PAN HEAD 5200 Convair Dr...

Page 19: ...TUBE MATERIAL UNIVERSAL ANALYZERS SERIES 5 5200 S050 316 S S 400 500 10 5200 S010 316 S S 800 1000 1100 3000 5 5200 C050 HASTELLOY C 276 400 500 5 5200 S05T TEFLON COATED 316 S S 400 500 10 5200 C010 HASTELLOY C 276 800 1000 1100 3000 10 5200 S01T TEFLON COATED 316 S S 800 1000 1100 3000 SECTION B B HEAT EXCHANGER METALLIC NON TEMPERATURE SENSING OUTLINE 1531 12 11 95 1 OF 2 NONE SEE TABLE APVD DW...

Page 20: ... 0044 10 5200 C010 5201 0021 10 5200 S010 5201 0016 5201 0013 4904 0013 4951 0058 5 5200 S050 5201 0015 5201 0012 4904 0013 4951 0058 APPROX L LENGTH P N INNER TUBE ASSY P N OUTER TUBE ASSY P N VITON O RING 2 021 P N PLUG 1 16 NPT P N 5 5200 C050 5201 0020 5 5200 S05T 5201 0041 5201 0043 15 5200 S015 5201 0107 5201 0055 HEAT EXCHANGER ASSEMBLY NON TEMPERATURE SENSING METALLIC P0147 12 11 95 2 OF 2...

Page 21: ...R 1 2 2 4 1 2 2 2 4 UNIVERSAL ANALYZERS SAMPLE COOLER MODELS 520 530 540 570 1040 1050 1060 1080 1090 GLASS KYNAR HEAT EXCHANGER ASSEMBLY P N 5200 K050 5200 K010 LENGTH L 5 10 L PLUG 1 16 NPT 1 FGA2 5200 K015 15 1 2 3 4 5 6 7 8 A B C D 1 2 3 4 5 6 7 8 A B C D HEAT EXCHANGER GLASS KYNAR NON TEMPERATURE SENSING OUTLINE P0149 12 11 95 1 OF 2 1 1 INSTRUMENT APVD DWN DESCRIPTION DATE REV REVISIONS FOR ...

Page 22: ... FACTORY INSTALLED IN KYNAR HEAD AND KYNAR DRAIN FITTINGS 2 LIGHTLY LUBRICATE O RINGS WITH SILICONE GREASE BEFORE ASSEMBLY NOTES 7 8 WRENCH FLATS KYNAR INSULATED SECTION ASSEMBLY 5200 K010 10 5110 2004 5201 0001 KYNAR HEAD P N 5201 0017 PLUG 1 6 NPT 1 16 NPT PLUG P N 4951 0066 5200 K015 15 5110 2006 5201 0078 5201 0066 1 2 3 4 5 6 7 8 A B C D 1 2 3 4 5 6 7 8 A B C D HEAT EXCHANGER GLASS KYNAR NON ...

Page 23: ...r liability of UAI arise due to UAI providing technical advice facilities or service in connection with any product There is no warranty by UAI with respect to any product s i uninterrupted or error free operation ii actual performance other than the product s capability to meet UAI s specifications therefor iii removal or installation from a worksite or process iv electronic components or associa...

Page 24: ...be sent to UAI for inspection unless UAI has authorized Buyer to do so 7 Terms and Conditions UAI s General Terms and Conditions are incorporated herein by reference and Buyer accordingly agrees to be bound by the terms thereof II Limitations on UAI Liability 1 In General Buyer agrees UAI shall not be liable for any direct indirect incidental punitive or consequential damages including lost profit...

Page 25: ...Page 25 of 25 MAN 600 REVF 07012015 5200 Convair Drive Carson City NV 89706 Phone 775 883 2500 Fax 775 883 6388 www universalanalyzers com ...

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