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MAN.600.REVF.07012015

Limited Warranty

I. Limited Warranty

1. Limited Warranty. Universal Analyzers, Inc (UAI) offers a limited warranty on each of its products against failure due to 

defects in material and workmanship for a period ending the earlier of (i) fifteen (15) months from the date of the invoice 

relating to the sale of the product and (ii) twelve (12) months from the date of installation of the product (collectively, 

the “Initial Warranty”). During the Initial Warranty, UAI offers a limited warranty against failure due to defects in material 

and workmanship on each part of a product repaired or replaced by an authorized service person for a period ending 

the later of (a) the remaining term of the Initial Warranty of the product and (b) ninety (90) days from the date of such 

repair or replacement. After expiration of the Initial Warranty, UAI offers a limited warranty against failure due to defects 

in material and workmanship on each part of a product repaired or replaced by an authorized service person for a period 

ending ninety (90) days from the date of such repair or replacement. UAI further offers a limited warranty that the products 

and parts it sells will conform to UAI’s written specifications therefor. The foregoing limited warranties cover parts and 

labor only and UAI does not warrant and will not reimburse the buyer of its products (“Buyer”) for any costs relating to 

the access by service persons of UAI to the product at issue. The foregoing limited warranties cover only the repair or 

replacement of defective parts and such determination will be in the sole discretion of UAI. In its sole discretion, UAI may 

make repairs or replacements under these limited warranties with either new or refurbished parts. To the extent Buyer’s 

product cannot be remedied under these limited warranties through repair or replacement of parts, Buyer may return the 

product for a refund of the purchase price, less a reasonable reduction in such purchase price equal to the depreciation 

expense incurred by Buyer relating to such product. The limited warranties of this Section I.1. are further subject to those 

warranty exclusions set forth below in Section I.2.

2. Limited Warranty Exclusions. Excluding the warranties provided for in Section I.1., UAI provides all products to Buyer 

“as-is,” without any other warranty of any kind. UAI disclaims any and all express or implied warranties of merchantability, 

fitness for a particular purpose and non-infringement of the intellectual property of others. UAI makes no warranty, express 

or implied, as to the design, sale, installation or use of its products. UAI’s warranties will not be enlarged by, nor will any 

obligation or liability of UAI arise due to UAI providing technical advice, facilities or service in connection with any product. 

There is no warranty by UAI with respect to any product’s: (i) uninterrupted or error-free operation; (ii) actual performance, 

other than the product’s capability to meet UAI’s specifications therefor; (iii) removal or installation from a worksite or 

process; (iv) electronic components or associated accessories (including without limitation circuit boards and integrated 

circuits); (v) maintenance (including without limitation gasket and seal replacements, adjustments, minor repairs and 

other inspection requirements, preventative or otherwise); (vi) use under inappropriate conditions or not in accordance 

with operating instructions; or (vii) use in connection with the operation of a nuclear facility. There is no warranty for 

labor expenses associated with field repairs or the repair or replacement of defective parts in the engine or power unit 

of any product if such product has been in the possession of the owner or operator for greater than twelve (12) months. 

There is no warranty for products determined to be, in UAI’s sole discretion, damaged as a result of (a) misuse, neglect 

or accident; (b) improper application, installation, storage or use; (c) improper or inadequate maintenance or calibration; 

(d) operation outside of the published environmental specification; (e) improper site preparation or maintenance; (f) 

unauthorized repairs or replacements; (g) modifications negligently or otherwise improperly made or performed by 

persons other than UAI; (h) Buyer-supplied software or supplies; (i) use in conjunction with or interfacing with unapproved 

accessory equipment; (j) use of ABC-style or dry powder fire suppression agents; or (k) leaked sample materials. To the 

extent a UAI product is used in connection with the operation of a nuclear power facility, Buyer agrees to indemnify and 

hold UAI harmless from any and all actions, claims, suits, damages and expenses arising from such use. UAI provides no 

warranty on the oral representations made by its personnel while they are attempting to assist Buyer in the operation of 

a product. This Standard Limited Warranty does not apply to items consumed by the products during their ordinary use, 

including but not limited to fuses, batteries, paper, septa, fittings, screws, fuses, pyrolysis, dryer or scrubber tubes, sample 

boats, furnaces or UV lamps.

3. Non-UAI Products. UAI does not in any way warrant products it does not manufacture except to the extent the warranty 

of the manufacturer of the product at issue passes through or is otherwise assigned to UAI. If a manufacturer warranty 

is so assigned to UAI, UAI will only be bound to comply with the length of time associated with such warranty. All other 

terms of such warranty will be governed by this Standard Limited Warranty and UAI’s General Terms and Conditions 

incorporated herein by reference.

Summary of Contents for AMETEK 600 Series

Page 1: ...MAN 600 REVF 07012015 Instruction Manual 600 Series Mini Thermoelectric Gas Coolers 5200 Convair Drive Carson City NV 89706 Phone 775 883 2500 Fax 775 883 6388 www universalanalyzers com ...

Page 2: ... 9 Start Up 10 Shutdown 10 Maintenance 11 Troubleshooting 12 Spare Parts 14 Drawings All Models 620 630 640 15 Electrical Connections 17 Drawings Condensate Carry Over Sensor 18 All Models 620 630 640 18 Drawings Heat Exchangers 19 Metallic Heat Exchangers Non Temperature Sensing All Models 620 630 640 19 Glass Kynar Non Temperature Sensing All Models 620 630 640 21 Limited Warranty 23 ...

Page 3: ...es included with it immediately on arrival by removing them from the packing and checking for missing articles against the packing list Check the items for any damage in transit and if required inform the shipping insurance company immediately of any damage found Storage Location should be protected from the elements Although all components provided are designed to resist corrosion additional prot...

Page 4: ...N PROVIDED BY THE EQUIPMENT MAY BE IMPAIRED PER CLAUSE 5 4 4 i IN STANDARD EN 61010 1 CAUTION RISK OF DANGER SYMBOL INDICATES INJURY MAY OCCUR IF MANUFACTURER S INSTRUCTIONS ARE NOT ADHERED TO PLEASE READ MANUAL CAREFULLY WHEN SYMBOL IS DISPLAYED CAUTION HOT SURFACE SYMBOL INDICATES EXPOSED SURFACE TEMPERATURE CAN CAUSE BURNS OR PERSONAL INJURY CARE SHOULD BE TAKEN WHEN CONTACT IS REQUIRED CAUTION...

Page 5: ... Sample Point Two 5 Heat Exchangers 1 Passive 1 Active 12VDC 642 One 1 Sample Point Two 5 Heat Exchangers 2 Active 12VDC 624 One 1 Sample Point One 5 Heat Exchanger 1 Active 24 VDC 634 One 1 Sample Point Two 5 Heat Exchangers 1 Passive 1 Active 24VDC 644 One 1 Sample Point Two 5 Heat Exchangers 2 Active 24VDC 5 Heat Exchanger Material Price per Heat Exchanger SS 316SS PV Glass Kynar C Hastelloy C2...

Page 6: ...C Maximum Ambient Temperature 105 F 41 C Maximum Cooling Power 126 BTUs per hour 120 kJ hr Outlet Sample Dew Point 39 F 4 C adjustable Maximum Input Power Model Wattage 622 78 watts 632 78 watts 642 150 watts 624 108 watts 634 108 watts 644 150 watts Voltage 12VDC Model 6X2 or 24VDC Model 6X4 Electrical Classification General Purpose Safe Area Dimensions 9 1 4 H x 8 7 8 W x 6 3 8 D Weight 18 lbs 8...

Page 7: ...heat exchangers in the sample cooler In order to maintain the temperature of the gas sample above the dew point as it is transported to the gas sample cooler a heat traced sample line is usually employed The heat traced sample line can be very short if the gas sample cooler is located close to the heated stack filter or it could be several hundred feet long if the gas sample cooler is located in t...

Page 8: ...point is at its minimum because it is on the discharge side of the pump The sample pump location within the sample system is a matter of choice and good engineering The condensate must be removed from the heat exchanger s using one of the following methods 1 A continuously running peristaltic tubing pump can be used with the heat exchanger either under pressure or vacuum This is an easy solution w...

Page 9: ...hould be further conditioned with an additional filter as a safety measure before it enters the analyzer s The CCSF visible filter which incorporates a safety moisture sensor is designed for this purpose A similar filter without the moisture sensor is also available from Universal Analyzers A separate moisture sensor the CCS can also be provided where the user prefers that form factor Contact the ...

Page 10: ...lize between 4 and 5 C Start the sample gas flow Water should be observed to be removed from the bottom of the heat exchanger when steady state conditions are established If moisture sensors are installed the DRY light should remain on as dry gas is transported to the analyzer s Turn on the analyzer s and calibrate as required Shutdown Stop sample gas flow to the Universal Analyzers 600 Series Min...

Page 11: ...performing any procedures The Mini Cooler is designed for maintenance free operation but if any is required ensure power has been removed before maintenance or repair is performed For the best performance of the Mini Cooler the following maintenance schedule is recommended Maintenance Activity Frequency Peristaltic Pump Replace Tubing every 3 months Diaphragm Sample Pump Replace Diaphragm every 6 ...

Page 12: ...ssing through the heat sink is too high due to the cooler being in an enclosed box Failure of the sample cooler No sample gas flow Heat exchanger plugged Alarm shutoff No power on cooler Check for an obstruction Remove heat exchanger from unit and disassemble Verify cool dry indicators are Illuminated Ensure cooler has power supplied Condensate carry over sensor alarm dry light not illuminated Ina...

Page 13: ...g if leaking Cool light is not Illuminated Ambient temperature too high flow rate water content too high Failed peltier element Reduce the ambient temperature Increase ventilation or relocate cooler Lower the flow rate through the cooler and observe the results If condition corrects itself consult the factory for further trouble shooting Measure resistance between the red black peltier leads A fai...

Page 14: ...VDC 8 5 Amp 40mm Models 622 632 642 644 3016 0001 Peltier Element 15VDC 3 9 Amp 30mm Models 624 634 Only 3016 0003 Insulation Kit for Heat Transfer Block 9515 0024 Temperature Sensor AD592 Chiller Control 1150 0017 Temperature Switch Limit 185ºF Over Temp 3103 0006 Heat Sink Cooling Fan 12VDC 4800 0002 Heat Sink Cooling Fan 24VDC 4800 0008 In Depth Repair Parts Part P N Power Supply 12VDC 156 Watt...

Page 15: ...Page 15 of 25 MAN 600 REVF 07012015 Drawings Models 620 630 640 ...

Page 16: ...WCO WCOF OPTIONAL P2 3 8 FNPT CHILLER P1 D SAMPLE INLET 3 8 TUBES CUSTOMER INTEGRATION OPTION EQUIPMENT LIQUID DRAIN WCO WCOF OPTIONAL P1 D P ID FOR SINGLE STREAM 620 P ID FOR SINGLE STREAM 630 640 P ID FOR DUAL STREAM 640 Item Description UAI Part No Optional WCO Water Slip Sensor Optional WCOF 2um Filtered Water Slip Sensor WCO WCOF WCO WCOF Customer Integration Options P1 Sample Pump Single Hea...

Page 17: ...Page 17 of 25 MAN 600 REVF 07012015 Electrical Connections Models 620 630 640 ...

Page 18: ...004 BRACKET 2 1 5001 0004 RED DIRECTIONAL LABEL 3 1 A0576 5205 1001 BOWL ASSEMBLY 5 1 4904 0006 O RING 2 030 6 1 M0055 5110 0011 KYNAR HEAD ECO 2102 See Table 4 1 See Table FILTER 7 1 5110 0012 RETAINER EXPLODED ASSEMBLY ASSEMBLED UNIT 5 3 7 1 8 10 11 9 6 2 10 2 4710 0016 STAR WASHER 11 2 4710 0008 FLAT WASHER 8 2 5110 2142 ELBOW 1 4 X 1 4 FITTING 9 2 4704 0032 10 32 X 1 2 PAN HEAD 5200 Convair Dr...

Page 19: ...TUBE MATERIAL UNIVERSAL ANALYZERS SERIES 5 5200 S050 316 S S 400 500 10 5200 S010 316 S S 800 1000 1100 3000 5 5200 C050 HASTELLOY C 276 400 500 5 5200 S05T TEFLON COATED 316 S S 400 500 10 5200 C010 HASTELLOY C 276 800 1000 1100 3000 10 5200 S01T TEFLON COATED 316 S S 800 1000 1100 3000 SECTION B B HEAT EXCHANGER METALLIC NON TEMPERATURE SENSING OUTLINE 1531 12 11 95 1 OF 2 NONE SEE TABLE APVD DW...

Page 20: ... 0044 10 5200 C010 5201 0021 10 5200 S010 5201 0016 5201 0013 4904 0013 4951 0058 5 5200 S050 5201 0015 5201 0012 4904 0013 4951 0058 APPROX L LENGTH P N INNER TUBE ASSY P N OUTER TUBE ASSY P N VITON O RING 2 021 P N PLUG 1 16 NPT P N 5 5200 C050 5201 0020 5 5200 S05T 5201 0041 5201 0043 15 5200 S015 5201 0107 5201 0055 HEAT EXCHANGER ASSEMBLY NON TEMPERATURE SENSING METALLIC P0147 12 11 95 2 OF 2...

Page 21: ...R 1 2 2 4 1 2 2 2 4 UNIVERSAL ANALYZERS SAMPLE COOLER MODELS 520 530 540 570 1040 1050 1060 1080 1090 GLASS KYNAR HEAT EXCHANGER ASSEMBLY P N 5200 K050 5200 K010 LENGTH L 5 10 L PLUG 1 16 NPT 1 FGA2 5200 K015 15 1 2 3 4 5 6 7 8 A B C D 1 2 3 4 5 6 7 8 A B C D HEAT EXCHANGER GLASS KYNAR NON TEMPERATURE SENSING OUTLINE P0149 12 11 95 1 OF 2 1 1 INSTRUMENT APVD DWN DESCRIPTION DATE REV REVISIONS FOR ...

Page 22: ... FACTORY INSTALLED IN KYNAR HEAD AND KYNAR DRAIN FITTINGS 2 LIGHTLY LUBRICATE O RINGS WITH SILICONE GREASE BEFORE ASSEMBLY NOTES 7 8 WRENCH FLATS KYNAR INSULATED SECTION ASSEMBLY 5200 K010 10 5110 2004 5201 0001 KYNAR HEAD P N 5201 0017 PLUG 1 6 NPT 1 16 NPT PLUG P N 4951 0066 5200 K015 15 5110 2006 5201 0078 5201 0066 1 2 3 4 5 6 7 8 A B C D 1 2 3 4 5 6 7 8 A B C D HEAT EXCHANGER GLASS KYNAR NON ...

Page 23: ...r liability of UAI arise due to UAI providing technical advice facilities or service in connection with any product There is no warranty by UAI with respect to any product s i uninterrupted or error free operation ii actual performance other than the product s capability to meet UAI s specifications therefor iii removal or installation from a worksite or process iv electronic components or associa...

Page 24: ...be sent to UAI for inspection unless UAI has authorized Buyer to do so 7 Terms and Conditions UAI s General Terms and Conditions are incorporated herein by reference and Buyer accordingly agrees to be bound by the terms thereof II Limitations on UAI Liability 1 In General Buyer agrees UAI shall not be liable for any direct indirect incidental punitive or consequential damages including lost profit...

Page 25: ...Page 25 of 25 MAN 600 REVF 07012015 5200 Convair Drive Carson City NV 89706 Phone 775 883 2500 Fax 775 883 6388 www universalanalyzers com ...

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